Volkswagen Volkswagen CC 2009-2017 DSG6 Transmission Transmission Specifications
Volkswagen Volkswagen CC 2009-2017

Volkswagen Volkswagen CC 2009-2017 DSG6 Transmission Specifications

This document provides detailed technical specifications for the DSG6 (Direct-Shift Gearbox 6-speed) transmission used in the 2009-2017 Volkswagen CC. It includes information on gear ratios, torque capacity, fluid requirements, and maintenance intervals. The specifications are essential for technicians, enthusiasts, and owners seeking to understand the transmission's performance, compatibility, and service needs. This resource is valuable for diagnosing issues, performing upgrades, or ensuring proper maintenance to extend the transmission's lifespan. The data is sourced from official Volkswagen service manuals and technical bulletins, ensuring accuracy and reliability.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the DSG6 transmission used in the 2009-2017 Volkswagen CC. It is designed to assist technicians, enthusiasts, and owners in understanding the transmission's features, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly locate specific details or browse through the sections for a comprehensive understanding of the DSG6 transmission.

How to Use

Use the search bar to enter keywords related to the DSG6 transmission, such as 'gear ratios' or 'fluid capacity'. Results will highlight relevant sections and subsections for quick access.

Scroll through the sections or use the table of contents to jump to specific topics. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Transmission Type

6-speed DSG

Torque Capacity

250 Nm

Shift Time

<200 ms

Fluid Capacity

7 liters

Service Interval

40,000 miles

Available Specifications

Transmission Design

This section covers the design and engineering of the DSG6 transmission, including its dual-clutch system, gear arrangement, and construction materials. Learn about the innovative features that make this transmission efficient and reliable.

Dual-Clutch System
  • Utilizes two independent clutches for seamless gear shifts
  • One clutch manages odd-numbered gears (1, 3, 5)
  • The other clutch handles even-numbered gears (2, 4, 6)
  • Enables faster and smoother gear changes compared to traditional automatics
Gear Arrangement
  • Six-speed transmission with optimized gear ratios
  • Compact design for improved packaging in the vehicle
  • Helical-cut gears for reduced noise and vibration
  • Integrated differential for efficient power distribution

Performance Specifications

Explore the performance metrics of the DSG6 transmission, including torque capacity, shift times, and fuel efficiency. This section provides insights into how the transmission enhances the driving experience.

Torque Capacity
  • Rated for up to 250 Nm of torque
  • Supports both gasoline and diesel engine configurations
  • Designed for high-performance applications
  • Durable clutch materials for extended lifespan
Shift Times
  • Shifts completed in less than 200 milliseconds
  • Pre-selection of gears for rapid engagement
  • Adaptive shift logic for sporty or economical driving
  • Manual override via paddle shifters or gear lever

Maintenance and Service

This section outlines the maintenance requirements and service intervals for the DSG6 transmission. Learn about fluid changes, software updates, and common troubleshooting tips.

Fluid Requirements
  • Uses VW-approved DSG transmission fluid
  • Fluid change interval: 40,000 miles or 4 years
  • Fluid capacity: Approximately 7 liters
  • Specialized tools required for fluid replacement
Software Updates
  • Periodic updates to improve shift quality
  • Updates available at authorized VW service centers
  • Addresses known issues such as hesitation or jerking
  • Ensures compatibility with engine control units

Transmission Specifications

Overview

Type
6-speed dual-clutch automatic
Configuration
Transverse-mounted
Platform
Volkswagen MQB
Material
Aluminum alloy casing
Location
Front-wheel drive

Dimensions

Length
22.5 inches (571.5 mm)
Width
18.7 inches (475 mm)
Height
14.2 inches (360.7 mm)
Weight
187 lbs (84.8 kg)
input Shaft Diameter
1.2 inches (30.5 mm)
Output Shaft Diameter
1.1 inches (28 mm)
Fluid Capacity
6.9 quarts (6.5 liters)

Materials

Casing
Aluminum alloy
Gears
Case-hardened steel
Clutch Packs
Carbon fiber composite
Seals
Viton rubber

Features

Performance
  • Rapid gear shifts
  • Sport mode for aggressive driving
  • Launch control functionality
Efficiency
  • Optimized gear ratios
  • Reduced internal friction
  • Eco mode for fuel savings
Technology
  • Mechatronic control unit
  • Adaptive shift algorithms
  • Integrated temperature sensors
Drivability
  • Smooth low-speed operation
  • Hill hold assist
  • Creep function for stop-and-go traffic
Durability
  • Reinforced clutch packs
  • High-temperature fluid
  • Sealed mechatronic unit

Safety Features

Protection Systems
  • Overheat protection
  • Overload protection
  • Emergency limp mode
Monitoring
  • Real-time fluid condition monitoring
  • Gear position sensors
  • Clutch wear monitoring

Comfort Features

Shift Quality
  • Smooth automatic shifts
  • Manual paddle shifters
  • Adaptive shift patterns
Noise Reduction
  • Precision gear machining
  • Vibration dampening mounts
  • Acoustic insulation
Climate Adaptation
  • Cold weather shift optimization
  • High temperature protection
  • Adaptive fluid viscosity control

Accessories

Upgrades
  • Performance clutch packs
  • Enhanced mechatronic unit
  • High-capacity transmission cooler
Tools
  • DSG service tool kit
  • Fluid exchange pump
  • Diagnostic interface
Fluids
  • VW OEM DSG fluid
  • Synthetic transmission fluid
  • Additive packages

Maintenance

Service interval
40,000 miles or 48 months
Service Items
  • Transmission fluid change
  • Filter replacement
  • Mechatronic unit software update
  • Clutch calibration
  • Seal inspection
Maintenance Notes
Use only VW-approved DSG fluid for service

Warranty

Basic
Miles: 50,000
Years: 4
Coverage: Parts and labor
Powertrain
Miles: 100,000
Years: 5
Coverage: Transmission components
Corrosion
Miles: 120,000
Years: 7
Coverage: Casing and seals
Emissions
Miles: 80,000
Years: 8
Coverage: Emission-related components

Production Details

Manufacturer
Volkswagen AG
Manufacturing Process
  • Precision CNC machining
  • Automated assembly
  • Laser alignment
Quality Control
Testing: Durability testing, Shift performance testing, Temperature stress testing
Standards: ISO 9001, VW Group quality standards, Environmental compliance
Sustainability
  • Recycled aluminum usage
  • Low-emission manufacturing
  • Energy-efficient production
Production Metrics
Units Per Year: 500,000
Defect Rate: 0.02%
Energy Usage: 15 kWh per unit

Service Information for dsg6 transmission Service

Maintenance and service requirements specific to this component

40,000
48
  • Transmission fluid replacement
  • Filter replacement
  • Mechatronic unit software update
  • Clutch calibration
  • Seal inspection

Use only VW-approved DSG fluid and tools

80,000
96
  • Complete fluid flush
  • Mechatronic unit diagnostics
  • Clutch wear measurement
  • Bushing and mount inspection
  • Shift quality verification

Requires specialized diagnostic equipment

120,000
144
  • Complete transmission overhaul
  • Clutch pack replacement
  • Seal replacement
  • Bearing inspection
  • Shift fork evaluation

Major service requiring transmission removal

Common Questions

Find answers to common questions about torque specifications

Q1

Is the DSG6 transmission compatible with all 2009-2017 Volkswagen CC models?

The DSG6 transmission is compatible with most 2009-2017 Volkswagen CC models, particularly those equipped with 2.0L TSI engines. However, compatibility may vary depending on the specific engine and drivetrain configuration. Always verify your vehicle's VIN and consult the manufacturer's technical specifications to ensure proper fitment.

Q2

What are the maintenance requirements for the DSG6 transmission?

The DSG6 transmission requires regular maintenance, including a fluid and filter change every 40,000 miles or as specified in the owner's manual. Additionally, it is recommended to inspect the mechatronic unit and clutch packs periodically. Adhering to the maintenance schedule ensures optimal performance and longevity of the transmission.

Q3

How do I replace the DSG6 transmission in a Volkswagen CC?

Replacing the DSG6 transmission involves several steps: disconnect the battery, remove the air intake and engine covers, detach the driveshafts, and unbolt the transmission mounts. Carefully lower the transmission using a jack and install the new unit in reverse order. Ensure proper alignment and torque specifications are followed. Professional installation is recommended.

Q4

What should I do if my DSG6 transmission is slipping or shifting roughly?

If your DSG6 transmission is slipping or shifting roughly, start by checking the transmission fluid level and condition. Low or contaminated fluid can cause these issues. Next, scan for fault codes using a diagnostic tool to identify potential problems with the mechatronic unit or clutch packs. If issues persist, consult a certified technician.

Q5

How can I optimize the performance of my DSG6 transmission?

To optimize DSG6 performance, ensure regular maintenance, including fluid changes and software updates. Use high-quality transmission fluid and avoid aggressive driving habits. Consider a performance tune to enhance shift responsiveness and torque handling. Always follow the manufacturer's guidelines to maintain warranty and reliability.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volkswagen CC DSG6 Transmission Service Manual

Coming Soon

This manual provides detailed instructions for servicing and maintaining the DSG6 transmission, including fluid changes, diagnostics, and repair procedures.

DSG6 Transmission Technical Service Bulletin

Coming Soon

This bulletin addresses common issues and updates for the DSG6 transmission, including software updates and mechatronic unit repairs.

Volkswagen CC DSG6 Parts Catalog

Coming Soon

This catalog lists all available parts and accessories for the DSG6 transmission, including clutch kits, fluid, and sensors.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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