Volkswagen Volkswagen CC 2009-2017 Exhaust Specifications
Explore the exhaust system specifications for the 2009-2017 Volkswagen CC, including pipe diameters, catalytic converters, mufflers, and emission compliance. Ideal for repairs, upgrades, and maintenance.
Overview Specifications
This document provides detailed specifications and technical information about the exhaust system for the 2009-2017 Volkswagen CC. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, performance, and maintenance of the exhaust system. Use the search and navigation instructions to quickly find relevant information or explore the sections for in-depth details.
How to Use
Use the search functionality to locate specific terms or components within the document. Enter keywords like 'catalytic converter' or 'muffler' to jump directly to relevant sections.
Navigate through the document using the section titles and subsections. Each major section is organized by exhaust system components, performance, and maintenance. Click on a subsection to view detailed technical points.
Key Specifications
Exhaust Pipe Diameter
2.5 inches
Catalytic Converter Lifespan
100,000-150,000 miles
Muffler Material
Aluminized steel
Backpressure
Minimal
Sound Level
72 dB at idle
Available Specifications
Exhaust System Components
This section covers the primary components of the Volkswagen CC exhaust system, including the catalytic converter, muffler, resonator, and exhaust pipes. Learn about their materials, design, and role in the overall system.
Exhaust System Components
This section covers the primary components of the Volkswagen CC exhaust system, including the catalytic converter, muffler, resonator, and exhaust pipes. Learn about their materials, design, and role in the overall system.
Catalytic Converter
- Material: Stainless steel with ceramic honeycomb substrate
- Function: Reduces harmful emissions by converting pollutants into less harmful gases
- Location: Positioned close to the engine for optimal heat efficiency
- Compatibility: Designed for both 2.0L TSI and 3.6L VR6 engines
- Maintenance: Typically lasts 100,000-150,000 miles
Muffler and Resonator
- Material: Aluminized steel for corrosion resistance
- Function: Reduces exhaust noise and improves sound quality
- Design: Dual exhaust system for 3.6L VR6 models
- Location: Positioned at the rear of the vehicle
- Maintenance: Inspect for rust or damage every 50,000 miles
Exhaust System Performance
Explore the performance characteristics of the Volkswagen CC exhaust system, including flow efficiency, backpressure, and sound output. Understand how the system enhances engine performance and fuel efficiency.
Exhaust System Performance
Explore the performance characteristics of the Volkswagen CC exhaust system, including flow efficiency, backpressure, and sound output. Understand how the system enhances engine performance and fuel efficiency.
Flow Efficiency
- Optimized pipe diameter for minimal backpressure
- Designed to support turbocharged engines (2.0L TSI)
- Enhances horsepower and torque output
- Reduces exhaust gas temperature for improved durability
Sound Output
- Tuned for a sporty yet refined exhaust note
- Resonator minimizes drone at highway speeds
- Dual exhaust provides a deeper tone for VR6 models
- Complies with noise regulations in all markets
Maintenance and Troubleshooting
This section provides guidance on maintaining and troubleshooting the Volkswagen CC exhaust system. Learn about common issues, inspection intervals, and replacement procedures.
Maintenance and Troubleshooting
This section provides guidance on maintaining and troubleshooting the Volkswagen CC exhaust system. Learn about common issues, inspection intervals, and replacement procedures.
Common Issues
- Rust and corrosion in colder climates
- Cracked or damaged exhaust hangers
- Catalytic converter failure due to engine misfires
- Exhaust leaks at pipe joints
Inspection and Replacement
- Inspect exhaust system every 30,000 miles
- Replace gaskets and seals during maintenance
- Use OEM parts for optimal fit and performance
- Check for loose or damaged components regularly
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Component Specifications
Overview
- Type
- Dual exhaust system
- Configuration
- Rear-mounted, dual outlet
- Platform
- Volkswagen CC (2009-2017)
- Material
- Stainless steel and aluminized steel
- Location
- Underbody, rear section
Dimensions
- Pipe Diameter
- 2.5 inches (63.5 mm)
- Overall Length
- 78.7 inches (2000 mm)
- Muffler Length
- 24.8 inches (630 mm)
- Tailpipe Diameter
- 3.0 inches (76.2 mm)
- Tailpipe Length
- 12.6 inches (320 mm)
- Catalytic Converter Length
- 14.2 inches (360 mm)
- Flex Pipe Length
- 6.3 inches (160 mm)
Materials
- Exhaust Pipes
- Aluminized steel
- Muffler
- Stainless steel
- Catalytic Converter
- Ceramic substrate with stainless steel housing
- Tailpipes
- Polished stainless steel
- Gaskets
- Graphite and steel composite
Features
- Performance
-
- Optimized backpressure for engine efficiency
- Dual exhaust design for improved airflow
- Integrated resonator for noise reduction
- Durability
-
- Corrosion-resistant materials
- Heat-resistant coatings
- Reinforced mounting points
- Emissions
-
- Integrated catalytic converter
- Oxygen sensor compatibility
- Compliant with Euro 5 emissions standards
- Design
-
- Sleek dual tailpipe design
- Hidden mounting brackets
- Aerodynamic underbody integration
- Acoustics
-
- Tuned muffler for sporty sound
- Resonator for drone reduction
- Balanced exhaust note
Safety Features
- Heat Protection
-
- Heat shields for underbody components
- Thermal insulation for passenger cabin
- Structural integrity
-
- Reinforced hangers
- Crush-resistant piping
- Emissions Control
-
- Catalytic converter for harmful gas reduction
- Oxygen sensor monitoring
Comfort Features
- Noise Reduction
-
- Tuned muffler design
- Integrated resonator
- Vibration-dampening mounts
- Heat Management
-
- Heat shields
- Thermal insulation
- Aesthetics
-
- Polished tailpipes
- Hidden mounting hardware
Accessories
- Performance Upgrades
-
- High-flow catalytic converter
- Performance muffler
- Stainless steel exhaust tips
- Maintenance Tools
-
- Exhaust hanger removal tool
- Oxygen sensor socket
- Exhaust sealant
- Replacement Parts
-
- Gasket set
- Flex pipe
- Mounting brackets
Maintenance
- Service interval
- Every 50,000 miles or 5 years
- Service Items
-
- Inspect for corrosion
- Check hangers and mounts
- Inspect catalytic converter
- Test oxygen sensors
- Check for exhaust leaks
- Maintenance Notes
- Regularly clean tailpipes to prevent corrosion. Avoid driving through deep water to prevent damage to the catalytic converter.
Warranty
- Standard Warranty
- Miles: 50,000Years: 4Coverage: Manufacturing defects
- Corrosion Warranty
- Miles: 100,000Years: 7Coverage: Perforation due to rust
- Emissions Warranty
- Miles: 80,000Years: 8Coverage: Catalytic converter and oxygen sensors
- Extended Warranty
- Miles: 120,000Years: 10Coverage: Optional extended coverage for exhaust components
Production Details
- Manufacturer
- Volkswagen AG
- Manufacturing Process
-
- Laser-cut piping
- Robotic welding
- Pressure testing
- Quality Control
- inspection: 100% visual and pressure testingTesting: Thermal cycling and vibration testing
- Sustainability Practices
-
- Recycled stainless steel usage
- Low-emission manufacturing
- Waste reduction initiatives
- Production Metrics
- Annual Production: 150,000 unitsDefect Rate: 0.5%Recycling Rate: 95%
Service Information for exhaust Service
Maintenance and service requirements specific to the exhaust system
- Inspect exhaust system for leaks
- Check hangers and mounts for wear
- Inspect catalytic converter for damage
- Test oxygen sensor functionality
- Clean tailpipes to prevent corrosion
Ensure all inspections are performed by a certified technician.
- Replace exhaust gaskets
- Inspect and replace flex pipe if necessary
- Check heat shields for integrity
- Perform emissions system test
- Inspect and clean oxygen sensors
Use OEM parts for replacements to ensure compatibility.
- Replace catalytic converter if needed
- Inspect and replace muffler if damaged
- Check entire exhaust system for corrosion
- Perform full emissions system diagnostic
- Replace oxygen sensors if faulty
Major service may require specialized tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is this exhaust system compatible with all 2009-2017 Volkswagen CC models?
Is this exhaust system compatible with all 2009-2017 Volkswagen CC models?
This exhaust system is designed to be compatible with all 2009-2017 Volkswagen CC models, including both 2.0L TSI and 3.6L VR6 engine variants. It meets OEM specifications and ensures proper fitment. However, minor adjustments may be required for specific trims or aftermarket modifications. Always verify compatibility with your vehicle's VIN or consult a professional before purchase.
Q2 What maintenance is required for the exhaust system?
What maintenance is required for the exhaust system?
Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 12 months or 12,000 miles. Ensure all mounting brackets and hangers are secure. Clean the exhaust tips to prevent buildup. If you notice unusual noises, reduced performance, or increased emissions, have the system inspected by a certified technician immediately.
Q3 How do I install or replace the exhaust system on my Volkswagen CC?
How do I install or replace the exhaust system on my Volkswagen CC?
To install or replace the exhaust system, first, lift the vehicle securely using a jack and stands. Remove the old exhaust by detaching the clamps, hangers, and bolts. Align the new exhaust system, ensuring proper fitment, and secure it using the provided hardware. Tighten all connections and check for leaks. For precise instructions, refer to the vehicle's service manual or consult a professional.
Q4 What should I do if my exhaust system is making unusual noises?
What should I do if my exhaust system is making unusual noises?
Unusual noises from the exhaust system, such as rattling or hissing, often indicate loose components, leaks, or damaged parts. Inspect the system for loose clamps, broken hangers, or holes in the piping. Tighten or replace damaged parts as needed. If the issue persists, consult a professional to diagnose and resolve the problem.
Q5 How can I optimize the performance of my exhaust system?
How can I optimize the performance of my exhaust system?
To optimize performance, ensure the exhaust system is free of obstructions and leaks. Consider upgrading to a high-flow catalytic converter or performance muffler for improved airflow. Regularly clean the exhaust tips and inspect the system for damage. Pairing the exhaust with a tuned ECU can further enhance performance and fuel efficiency.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volkswagen CC Exhaust System Service Manual
Coming SoonDetailed guide covering installation, maintenance, and troubleshooting for the 2009-2017 Volkswagen CC exhaust system.
Technical Service Bulletin: Exhaust System Updates
Coming SoonLatest updates and fixes for common exhaust system issues in 2009-2017 Volkswagen CC models.
Volkswagen CC Exhaust Parts Catalog
Coming SoonComprehensive catalog of OEM and aftermarket exhaust parts for 2009-2017 Volkswagen CC models.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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