Volkswagen Volkswagen Jetta 2005-2010 Brakes Specifications
Volkswagen Volkswagen Jetta 2005-2010

Volkswagen Volkswagen Jetta 2005-2010 Brakes Specifications

Explore detailed brake specifications for the 2005-2010 Volkswagen Jetta, including pad dimensions, rotor sizes, and fluid requirements. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 2005-2010 Volkswagen Jetta. It is designed to assist users in understanding the components, maintenance, and performance of the brakes. Use the search functionality to locate specific terms or navigate through sections to explore detailed information about brake types, dimensions, and maintenance tips.

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Key Specifications

Front Rotor Diameter

288-312 mm

Rear Rotor Diameter

232-272 mm

Brake Fluid Type

DOT 4

Pad Thickness (New)

10-12 mm

ABS Standard

Yes

Available Specifications

Brake System Overview

This section provides an overview of the braking system used in the 2005-2010 Volkswagen Jetta, including the types of brakes, their components, and general performance characteristics.

Brake Types
  • Front brakes: Ventilated disc brakes
  • Rear brakes: Solid disc brakes or drum brakes (depending on trim)
  • Anti-lock Braking System (ABS) standard on all models
  • Electronic Brakeforce Distribution (EBD) included
  • Optional traction control system
Brake Components
  • Brake calipers: Single-piston floating type
  • Brake pads: Semi-metallic or ceramic (depending on trim)
  • Brake rotors: Diameter varies by model (288-312 mm front, 232-272 mm rear)
  • Brake lines: Steel-braided for durability
  • Brake fluid: DOT 4 recommended

Brake Dimensions and Specifications

This section details the dimensions and technical specifications of the brake components, including rotor sizes, pad thickness, and other critical measurements.

Front Brake Specifications
  • Rotor diameter: 288 mm (base models), 312 mm (performance models)
  • Rotor thickness: 25 mm
  • Pad thickness (new): 12 mm
  • Minimum pad thickness: 3 mm
  • Caliper piston diameter: 54 mm
Rear Brake Specifications
  • Rotor diameter: 232 mm (base models), 272 mm (performance models)
  • Rotor thickness: 10 mm
  • Pad thickness (new): 10 mm
  • Minimum pad thickness: 2 mm
  • Caliper piston diameter: 38 mm

Maintenance and Troubleshooting

This section covers maintenance tips, common issues, and troubleshooting steps for the braking system of the 2005-2010 Volkswagen Jetta.

Brake Maintenance Tips
  • Inspect brake pads and rotors every 12,000 miles
  • Replace brake fluid every 2 years or 30,000 miles
  • Check brake lines for leaks or damage regularly
  • Ensure proper torque on caliper bolts during installation
  • Use only manufacturer-recommended brake components
Common Brake Issues
  • Squeaking or grinding noises from worn pads
  • Vibration during braking due to warped rotors
  • Soft brake pedal caused by air in the brake lines
  • ABS warning light indicating sensor or system failure
  • Uneven brake wear due to caliper misalignment

Brakes Specifications

Overview

Type
Hydraulic Disc (Front), Drum or Disc (Rear)
Configuration
Dual-circuit, diagonally split
Platform
PQ35
Material
Cast Iron (Rotors), Steel (Calipers)
Location
Front and Rear Axles

Dimensions

Front Rotor Diameter
288 mm (11.34 in)
Front Rotor Thickness
25 mm (0.98 in)
Rear Rotor Diameter
232 mm (9.13 in)
Rear Rotor Thickness
9 mm (0.35 in)
Front Pad Thickness
12 mm (0.47 in)
Rear Pad Thickness
10 mm (0.39 in)
Brake Line Diameter
3/16 in (4.76 mm)

Materials

Rotors
Cast Iron with Anti-Corrosion Coating
Calipers
Aluminum Alloy
Brake Pads
Ceramic or Semi-Metallic Friction Material
Brake Lines
Steel Braided with Rubber Coating

Features

Braking System
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
  • Hydraulic Brake Assist (HBA)
  • Electronic Stability Program (ESP)
Rotor Design
  • Vented Front Rotors
  • Solid Rear Rotors
  • Slotted for Heat Dissipation
  • Anti-Rust Coating
Caliper Design
  • Single-Piston Floating Calipers
  • Dust Boots for Piston Protection
  • Integrated Parking Brake (Rear)
Brake Pads
  • Wear Sensors for Front Pads
  • Low Dust Formulation
  • High-Temperature Resistance
Brake Fluid
  • DOT 4 Specification
  • High Boiling Point
  • Corrosion Inhibitors

Safety Features

Anti Lock Braking
  • Prevents Wheel Lockup
  • Maintains Steering Control
Stability Control
  • Reduces Skidding
  • Improves Traction
Brake Assist
  • Increases Braking Force in Emergencies
  • Reduces Stopping Distance
Wear Monitoring
  • Front Pad Wear Sensors
  • Dashboard Warning Light

Comfort Features

Pedal Feel
  • Progressive Brake Response
  • Minimal Pedal Vibration
Noise Reduction
  • Shimmed Brake Pads
  • Anti-Squeal Adhesive
Maintenance Ease
  • Tool-Free Pad Replacement
  • Easy Rotor Access
Weather Resistance
  • Corrosion-Resistant Components
  • Sealed Bearings

Accessories

Upgrades
  • Performance Rotors
  • High-Performance Brake Pads
  • Stainless Steel Brake Lines
Tools
  • Brake Caliper Tool Kit
  • Rotor Resurfacing Tool
  • Brake Bleeder Kit
Maintenance Kits
  • Brake Pad Replacement Kit
  • Brake Fluid Flush Kit
  • Caliper Rebuild Kit

Maintenance

Service interval
Every 10,000 miles or 12 months
Service Items
  • Inspect Brake Pads and Rotors
  • Check Brake Fluid Level
  • Inspect Brake Lines for Leaks
  • Test Parking Brake Function
  • Measure Rotor Thickness
Maintenance Notes
Replace brake fluid every 2 years or 30,000 miles.

Warranty

Parts Warranty
Miles: 12,000
Years: 1
Coverage: Brake Pads and Rotors
Labor Warranty
Miles: 12,000
Years: 1
Coverage: Installation and Adjustment
Corrosion Warranty
Miles: Unlimited
Years: 12
Coverage: Rust Perforation
Extended Warranty
Miles: 100,000
Years: 5
Coverage: Optional Coverage for Brake Components

Production Details

Manufacturer
Volkswagen AG
Manufacturing Process
  • Casting for Rotors
  • CNC Machining for Calipers
  • Automated Assembly
Quality Control
Rotor inspection: Ultrasonic Testing
Caliper Testing: Pressure and Leak Tests
Final Assembly Check: Full System Test
Sustainability Practices
  • Recycled Materials in Pads
  • Eco-Friendly Coatings
  • Waste Reduction in Production
Production Metrics
Annual Output: 500,000 Units
Defect Rate: 0.01%
Energy Efficiency: 15% Improvement Over Previous Model

Service Information for brakes Service

Maintenance and service requirements specific to this component

10,000
12
  • Inspect Brake Pads and Rotors
  • Check Brake Fluid Level
  • Inspect Brake Lines for Leaks
  • Test Parking Brake Function
  • Measure Rotor Thickness

Ensure proper torque on all fasteners.

30,000
36
  • Replace Brake Fluid
  • Inspect Caliper Slide Pins
  • Check Brake Hose Condition
  • Lubricate Parking Brake Mechanism

Use only DOT 4 brake fluid.

60,000
72
  • Replace Front and Rear Brake Pads
  • Resurface or Replace Rotors
  • Inspect Master Cylinder
  • Perform Brake System Bleeding

Replace rotors if below minimum thickness.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2005-2010 Volkswagen Jetta models?

Yes, these brakes are designed to be compatible with all 2005-2010 Volkswagen Jetta models, including the 2.0L, 2.5L, and TDI engines. They meet OEM specifications and are suitable for both base and GLI trims. However, it is recommended to verify compatibility with your specific trim and engine type before purchase.

Q2

What is the recommended maintenance schedule for Jetta brakes?

For optimal performance, inspect brake pads every 12,000 miles and replace them if worn below 3mm. Rotors should be checked for wear and warping every 25,000 miles. Brake fluid should be flushed every 30,000 miles or as specified in your owner’s manual. Regular inspections ensure safety and prevent costly repairs.

Q3

How do I replace the brake pads on a 2005-2010 Volkswagen Jetta?

To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old pads and inspect the rotors. Compress the caliper piston using a C-clamp. Install new pads, reassemble the caliper, and torque bolts to 25 ft-lbs. Test brakes before driving.

Q4

What should I do if my brakes are squeaking or vibrating?

Squeaking may indicate worn pads or debris on the rotors. Vibrations often suggest warped rotors. Inspect pads and rotors for wear or damage. Clean the braking surfaces and replace components if necessary. If issues persist, check the calipers and brake fluid levels.

Q5

How can I optimize the performance of my Jetta's brakes?

Use high-quality brake pads and rotors designed for your Jetta. Regularly clean brake components to prevent debris buildup. Upgrade to performance brake fluid for better heat resistance. Avoid aggressive driving and allow brakes to cool after heavy use to extend their lifespan.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2005-2010 Volkswagen Jetta Brake System Service Manual

Coming Soon

Detailed guide covering brake system maintenance, troubleshooting, and repair procedures for 2005-2010 Jetta models.

Volkswagen Technical Service Bulletin: Brake System Updates

Coming Soon

Official bulletin addressing common brake system issues and updates for 2005-2010 Jetta models.

Volkswagen Jetta Brake Parts Catalog

Coming Soon

Comprehensive catalog listing OEM and aftermarket brake parts for 2005-2010 Jetta models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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