Volkswagen Volkswagen Jetta 2011-2018 DQ200 Transmission Specifications
This document provides detailed technical specifications for the DQ200 transmission used in the 2011-2018 Volkswagen Jetta. It includes information on gear ratios, torque capacity, fluid requirements, and maintenance intervals. The specifications are designed to assist technicians, enthusiasts, and owners in understanding the transmission's performance, compatibility, and service needs. Whether you're performing routine maintenance, diagnosing issues, or upgrading your vehicle, this resource offers valuable insights into the DQ200 transmission's design and operation.
Overview Specifications
This document provides detailed specifications and technical information about the DQ200 transmission used in the 2011-2018 Volkswagen Jetta. It is designed to assist technicians, enthusiasts, and owners in understanding the transmission's features, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly find relevant information or explore the sections for in-depth details.
How to Use
Use the search bar to enter keywords related to the DQ200 transmission, such as 'gear ratios' or 'fluid capacity'. Results will highlight relevant sections and subsections for quick access.
Scroll through the sections or use the table of contents to jump to specific topics. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Transmission Type
7-speed DSG
Torque Capacity
250 Nm
Fluid Capacity
1.7 liters
Shift Time
200 ms
Weight
72 kg
Available Specifications
Transmission Design
This section covers the design and architecture of the DQ200 transmission, including its dual-clutch system, compact construction, and lightweight materials. Learn about the engineering principles that make this transmission efficient and reliable.
Transmission Design
This section covers the design and architecture of the DQ200 transmission, including its dual-clutch system, compact construction, and lightweight materials. Learn about the engineering principles that make this transmission efficient and reliable.
Dual-Clutch System
- 7-speed direct-shift gearbox (DSG)
- Dry dual-clutch design for reduced weight
- Electro-hydraulic actuation for precise gear shifts
- Pre-selects next gear for seamless transitions
- Optimized for fuel efficiency and performance
- Compact design for easy integration into small vehicles
Construction and Materials
- Aluminum housing for reduced weight
- High-strength steel gears for durability
- Integrated mechatronic unit for control
- Sealed system to minimize maintenance
- Designed for front-wheel-drive applications
- Low friction components for improved efficiency
Performance Specifications
Explore the performance characteristics of the DQ200 transmission, including torque capacity, gear ratios, and shift times. This section highlights how the transmission enhances the driving experience in the Volkswagen Jetta.
Performance Specifications
Explore the performance characteristics of the DQ200 transmission, including torque capacity, gear ratios, and shift times. This section highlights how the transmission enhances the driving experience in the Volkswagen Jetta.
Torque and Power Handling
- Maximum torque capacity of 250 Nm
- Designed for engines up to 1.8L TSI
- Efficient power transfer with minimal losses
- Handles high RPM shifts without overheating
- Optimized for both city and highway driving
- Supports start-stop functionality
Gear Ratios and Shift Times
- 7 forward gears and 1 reverse gear
- Close-ratio gears for smooth acceleration
- Shift times as low as 200 milliseconds
- Adaptive shift logic for driving conditions
- Manual mode for driver control
- Eco mode for improved fuel economy
Maintenance and Service
This section provides essential information on maintaining the DQ200 transmission, including fluid requirements, service intervals, and common troubleshooting tips. Proper care ensures longevity and optimal performance.
Maintenance and Service
This section provides essential information on maintaining the DQ200 transmission, including fluid requirements, service intervals, and common troubleshooting tips. Proper care ensures longevity and optimal performance.
Fluid Requirements
- Uses synthetic transmission fluid
- Fluid capacity of 1.7 liters
- Sealed for life under normal conditions
- Fluid change recommended at 60,000 miles
- Specialized tools required for fluid changes
- Check for leaks during routine inspections
Service Intervals
- Inspect every 30,000 miles
- Replace clutch packs as needed
- Check mechatronic unit for errors
- Update software for improved performance
- Monitor for unusual noises or vibrations
- Follow manufacturer's maintenance schedule
Search Specifications
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Transmission Specifications
Overview
- Type
- 7-speed Direct Shift Gearbox (DSG)
- Configuration
- Dual-clutch automatic
- Platform
- MQB (Modular Transverse Matrix)
- Material
- Aluminum casing with steel internals
- Location
- Front-wheel drive, transverse-mounted
Dimensions
- Length
- 14.2 inches (360 mm)
- Width
- 22.8 inches (580 mm)
- Height
- 12.6 inches (320 mm)
- Weight
- 154 lbs (70 kg)
- input Shaft Diameter
- 1.2 inches (30 mm)
- Output Shaft Diameter
- 1.4 inches (35 mm)
- Oil Capacity
- 1.9 quarts (1.8 liters)
Materials
- Casing
- Aluminum alloy
- Gears
- Case-hardened steel
- Clutch Packs
- Carbon composite
- Bearings
- High-strength steel
- Seals
- Synthetic rubber
Features
- Performance
-
- Quick shift times (under 8 milliseconds)
- Adaptive shift mapping
- Launch control functionality
- Sport mode for aggressive shifting
- Efficiency
-
- Low internal friction design
- Optimized gear ratios for fuel economy
- Start-stop system compatibility
- Reduced weight for better efficiency
- Drivability
-
- Smooth gear transitions
- Hill hold assist
- Creep function for low-speed maneuvers
- Manual shift mode via paddle shifters
- Technology
-
- Mechatronic control unit integration
- CAN bus communication
- Self-diagnostic capabilities
- Adaptive learning for driver behavior
- Durability
-
- Reinforced clutch components
- High-temperature resistant materials
- Sealed against dust and moisture
- Extended service intervals
Safety Features
- Fail-Safes
-
- Emergency limp-home mode
- Overheat protection
- Torque limitation in case of system errors
- Monitoring
-
- Real-time temperature monitoring
- Clutch wear detection
- Oil pressure sensors
- integration
-
- ABS and ESP system compatibility
- Traction control system integration
- Electronic differential lock support
Comfort Features
- Noise Reduction
-
- Precision gear machining
- Vibration dampening mounts
- Acoustic insulation
- Shift Quality
-
- Smooth clutch engagement
- Adaptive shift logic
- Reduced shift shock
- Climate Control
-
- Thermal management system
- Oil cooler integration
- Temperature-controlled operation
- User interface
-
- Gear position display
- Shift indicator lights
- Customizable drive modes
Accessories
- Upgrades
-
- Performance clutch kits
- Enhanced cooling systems
- Shift tuning software
- Tools
-
- DSG service tool kit
- Oil filling adapter
- Diagnostic interface cable
- Maintenance Kits
-
- DSG oil change kit
- Filter replacement set
- Seal replacement kit
Maintenance
- Service interval
- 40,000 miles or 4 years
- Service Items
-
- DSG oil and filter change
- Clutch calibration
- Mechatronic unit inspection
- Seal and gasket check
- Software updates
- Maintenance Notes
- Use only VW-approved DSG fluid. Clutch wear adaptation required after service.
Warranty
- Basic
- Miles: 60,000Years: 4Coverage: Manufacturer defects
- Powertrain
- Miles: 100,000Years: 5Coverage: Transmission components
- Corrosion
- Miles: 120,000Years: 7Coverage: Perforation only
- Emissions
- Miles: 80,000Years: 8Coverage: Federal emissions components
- Warranty Terms
- Transferable to subsequent owners. Requires documented maintenance.
Production Details
- Manufacturer
- Volkswagen AG
- Manufacturing Process
-
- Precision CNC machining
- Automated assembly
- Laser welding
- Computer-controlled testing
- Quality Control
- Dimensional Checks: 100% inspectionPerformance Testing: Full load cycle testingLeak Testing: Pressure and vacuum testing
- Sustainability Practices
-
- Recycled aluminum usage
- Closed-loop coolant systems
- Energy-efficient manufacturing
- Production Metrics
- Units Per Day: 1,200Defect Rate: <0.1%Energy Usage: 15 kWh per unit
Service Information for dq200 transmission Service
Maintenance and service requirements specific to this component
- DSG oil and filter change
- Clutch calibration
- Mechatronic unit inspection
- Seal and gasket check
- Software updates
Use only VW-approved DSG fluid. Clutch wear adaptation required after service.
- Complete fluid flush
- Clutch pack inspection
- Bearing condition check
- Shift quality analysis
- System pressure testing
Requires specialized diagnostic equipment. May need clutch replacement.
- Complete transmission overhaul
- Clutch pack replacement
- Bearing replacement
- Seal and gasket replacement
- Full system recalibration
Consider transmission replacement if overhaul costs exceed 60% of new unit cost.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the DQ200 transmission compatible with all 2011-2018 Volkswagen Jetta models?
Is the DQ200 transmission compatible with all 2011-2018 Volkswagen Jetta models?
The DQ200 7-speed DSG transmission is compatible with specific 2011-2018 Volkswagen Jetta models, primarily those with 1.4L, 1.6L, and 1.8L TSI engines. It is not compatible with diesel or higher-displacement gasoline engines. Always verify your vehicle's engine code and transmission type before making any compatibility decisions.
Q2 What are the maintenance requirements for the DQ200 transmission?
What are the maintenance requirements for the DQ200 transmission?
The DQ200 transmission requires regular maintenance, including a DSG fluid and filter change every 40,000 miles or 4 years, whichever comes first. Additionally, inspect the mechatronic unit and clutch packs for wear. Adhering to this schedule ensures optimal performance and longevity of the transmission.
Q3 How do I replace the DQ200 transmission in a 2011-2018 Volkswagen Jetta?
How do I replace the DQ200 transmission in a 2011-2018 Volkswagen Jetta?
Replacing the DQ200 transmission involves lifting the vehicle, removing the battery and airbox, disconnecting the driveshafts, and unbolting the transmission mounts. Use a transmission jack to safely lower the old unit and install the new one. Ensure proper alignment and torque specifications during reassembly. Professional assistance is recommended for this complex procedure.
Q4 What are common troubleshooting steps for DQ200 transmission issues?
What are common troubleshooting steps for DQ200 transmission issues?
Common issues include jerking, delayed shifts, or warning lights. Start by scanning for fault codes using a VCDS or OBD-II tool. Check the DSG fluid level and condition, inspect the mechatronic unit, and test the clutch packs. Software updates from Volkswagen may also resolve certain issues. Persistent problems may require professional diagnosis.
Q5 How can I optimize the performance of my DQ200 transmission?
How can I optimize the performance of my DQ200 transmission?
To optimize performance, ensure regular maintenance, use high-quality DSG fluid, and avoid aggressive driving habits. Consider a software tune to improve shift responsiveness and reduce lag. Upgrading the clutch packs or mechatronic unit can also enhance durability and performance, especially for modified vehicles.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volkswagen Jetta DQ200 Service Manual
Coming SoonDetailed service manual covering maintenance, repair, and troubleshooting for the DQ200 transmission in 2011-2018 Volkswagen Jetta models.
DQ200 Technical Service Bulletin (TSB)
Coming SoonLatest updates and fixes for common DQ200 transmission issues, including software updates and hardware recommendations.
Volkswagen Jetta DQ200 Parts Catalog
Coming SoonComprehensive catalog of OEM and aftermarket parts for the DQ200 transmission, including part numbers and compatibility details.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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