Volkswagen Volkswagen Passat 2006-2010 Brakes Specifications
Volkswagen Volkswagen Passat 2006-2010

Volkswagen Volkswagen Passat 2006-2010 Brakes Specifications

Discover detailed brake specifications for the 2006-2010 Volkswagen Passat, including rotor sizes, pad types, caliper details, and fluid recommendations. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 2006-2010 Volkswagen Passat. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly locate specific details or browse through the sections for a comprehensive overview.

How to Use

Use the search bar to enter keywords related to the brakes, such as 'rotor size' or 'brake pad material'. The results will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Front Rotor Diameter

288 mm (11.3 inches)

Rear Rotor Diameter

255 mm (10 inches)

Brake Fluid Type

DOT 4

Front Pad Thickness (New)

12 mm (0.47 inches)

Rear Drum Diameter

200 mm (7.87 inches)

Available Specifications

Front Brakes

This section covers the specifications and details of the front braking system, including rotor size, caliper type, and pad material. It also provides insights into maintenance intervals and common issues.

Rotor Specifications
  • Diameter: 288 mm (11.3 inches)
  • Thickness: 25 mm (0.98 inches)
  • Material: Cast iron
  • Ventilation: Vented for improved heat dissipation
  • Minimum thickness after wear: 23 mm (0.91 inches)
Caliper and Pad Details
  • Caliper type: Single-piston floating
  • Brake pad material: Semi-metallic or ceramic options
  • Pad thickness (new): 12 mm (0.47 inches)
  • Pad thickness (minimum): 3 mm (0.12 inches)

Rear Brakes

This section provides information on the rear braking system, including drum or disc configurations, rotor or drum dimensions, and maintenance tips.

Rotor Specifications (Disc Brakes)
  • Diameter: 255 mm (10 inches)
  • Thickness: 10 mm (0.39 inches)
  • Material: Cast iron
  • Minimum thickness after wear: 8 mm (0.31 inches)
Drum Specifications (if applicable)
  • Diameter: 200 mm (7.87 inches)
  • Width: 40 mm (1.57 inches)
  • Material: Cast iron
  • Shoe thickness (new): 5 mm (0.2 inches)
  • Shoe thickness (minimum): 2 mm (0.08 inches)

Brake Fluid and Hydraulics

This section outlines the brake fluid requirements, hydraulic system components, and bleeding procedures for optimal brake performance.

Brake Fluid Specifications
  • Type: DOT 4
  • Capacity: Approximately 1 liter (0.26 gallons)
  • Replacement interval: Every 2 years or 30,000 miles
  • Boiling point (dry): 230°C (446°F)
  • Boiling point (wet): 155°C (311°F)
Hydraulic System
  • Master cylinder bore size: 22.2 mm (0.87 inches)
  • ABS system: Standard on all models
  • Brake line material: Steel with rubber hoses

Brakes Specifications

Overview

Type
Hydraulic disc brakes
Configuration
Front and rear disc brakes
Platform
B6 platform
Material
Cast iron rotors with ceramic pads
Location
Front and rear axles

Dimensions

Front Rotor Diameter
12.3 inches (312 mm)
Rear Rotor Diameter
11.3 inches (286 mm)
Front Rotor Thickness
1.1 inches (28 mm)
Rear Rotor Thickness
0.9 inches (22 mm)
Brake Pad Thickness
0.5 inches (12 mm)
Brake Caliper Piston Diameter
2.0 inches (50 mm)
Brake Line Diameter
0.25 inches (6.35 mm)

Materials

Rotors
Cast iron with anti-corrosion coating
Brake Pads
Ceramic composite
Brake Lines
Reinforced rubber with steel braiding
Calipers
Aluminum alloy

Features

Performance
  • ABS (Anti-lock Braking System)
  • EBD (Electronic Brakeforce Distribution)
  • Brake Assist
  • Stability Control Integration
Durability
  • Corrosion-resistant rotors
  • Heat-resistant brake pads
  • Reinforced brake lines
Maintenance
  • Wear sensors on brake pads
  • Easy-access caliper design
  • Self-adjusting parking brake
Comfort
  • Low-noise ceramic pads
  • Smooth brake pedal feel
  • Minimal brake dust
Safety
  • Automatic brake drying in wet conditions
  • Hill hold assist
  • Emergency brake light flashing

Safety Features

Active Safety
  • ABS with electronic stability control
  • Brake Assist for emergency stops
Passive Safety
  • Reinforced brake lines
  • Heat-resistant materials
Monitoring
  • Brake pad wear sensors
  • Brake fluid level sensor

Comfort Features

Noise Reduction
  • Ceramic brake pads
  • Vibration-dampening rotors
Pedal Feel
  • Linear brake response
  • Adjustable pedal height
Maintenance Ease
  • Quick-change pad design
  • Tool-free rotor inspection

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Tools
  • Brake caliper tool kit
  • Rotor removal tool
  • Brake bleeding kit
Maintenance
  • Brake cleaner spray
  • Anti-squeal compound
  • Brake fluid tester

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Test brake system pressure
  • Lubricate caliper pins
  • Inspect brake lines for wear
Maintenance Notes
Replace brake fluid every 2 years or 30,000 miles

Warranty

Parts Warranty
Miles: 36,000
Years: 3
Coverage: Brake pads and rotors
Labor Warranty
Miles: 12,000
Years: 1
Coverage: Brake system repairs
Corrosion Warranty
Miles: Unlimited
Years: 12
Coverage: Brake rotors and calipers
Wear Item Warranty
Miles: 12,000
Years: 1
Coverage: Brake pads and shoes

Production Details

Manufacturer
Volkswagen AG
Manufacturing Process
  • Precision casting for rotors
  • CNC machining for calipers
  • Automated assembly
Quality Control
Rotor inspection: 100% dimensional accuracy check
Pad Testing: Heat and wear resistance testing
System Testing: Full brake system pressure test
Sustainability Practices
  • Recycled materials in brake pads
  • Eco-friendly brake fluid
  • Energy-efficient manufacturing
Production Metrics
Annual Production: 500,000 units
Defect Rate: 0.01%
Lead Time: 2 weeks

Service Information for brakes Service

Maintenance and service requirements specific to the brake system

12,000
12
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Test brake system pressure
  • Lubricate caliper pins
  • Inspect brake lines for wear

Ensure proper brake fluid level and quality

24,000
24
  • Replace brake fluid
  • Inspect and clean calipers
  • Check parking brake adjustment
  • Test ABS functionality
  • Inspect brake hoses

Use only approved brake fluid

60,000
60
  • Replace brake pads and rotors
  • Inspect and replace brake lines if necessary
  • Check master cylinder operation
  • Perform full brake system bleed
  • Test emergency brake performance

Replace all wear components as a set

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2006-2010 Volkswagen Passat models?

The brakes are compatible with most 2006-2010 Volkswagen Passat models, including sedans and wagons. However, compatibility may vary based on engine type (e.g., 2.0T, 3.6L) and trim level. Always verify your vehicle's specifications, such as rotor size and caliper type, before purchasing. For precise compatibility, consult your owner's manual or a Volkswagen dealership.

Q2

What is the recommended maintenance schedule for Passat brakes?

Volkswagen recommends inspecting brake pads and rotors every 10,000 miles and replacing them if worn below the minimum thickness (typically 3mm for pads). Brake fluid should be flushed every 2 years or 30,000 miles. Regular checks for uneven wear, noise, or vibration are essential. Adhering to this schedule ensures optimal braking performance and safety.

Q3

How do I replace the brake pads on a 2006-2010 Volkswagen Passat?

To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old pads and inspect the rotors. If necessary, resurface or replace the rotors. Install new pads, reassemble the caliper, and torque bolts to specification (typically 25-30 Nm). Test the brakes before driving to ensure proper function.

Q4

What should I do if my Passat brakes are squeaking or vibrating?

Squeaking or vibrating brakes often indicate worn pads, uneven rotors, or debris buildup. Inspect the pads and rotors for wear or damage. Clean the brake components and apply anti-squeal compound to the back of the pads. If rotors are warped, resurface or replace them. Persistent issues may require professional diagnosis.

Q5

How can I optimize the performance of my Passat brakes?

To optimize brake performance, use high-quality pads and rotors designed for your Passat model. Ensure proper bedding-in of new components by following the manufacturer's instructions. Regularly clean brake components to prevent debris buildup. Upgrade to performance brake fluid for improved heat resistance. Avoid aggressive driving to extend brake life.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2006-2010 Volkswagen Passat Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for 2006-2010 Passat models.

Volkswagen Technical Service Bulletin: Brake System Updates

Coming Soon

Details updates and fixes for common brake system issues in 2006-2010 Passat models.

Volkswagen Passat Brake Parts Catalog

Coming Soon

Catalog listing OEM and aftermarket brake components for 2006-2010 Passat models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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