Volkswagen Volkswagen Passat 2006-2010 Brakes Specifications
Discover detailed brake specifications for the 2006-2010 Volkswagen Passat, including rotor sizes, pad types, caliper details, and fluid recommendations. Ideal for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 2006-2010 Volkswagen Passat. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly locate specific details or browse through the sections for a comprehensive overview.
How to Use
Use the search bar to enter keywords related to the brakes, such as 'rotor size' or 'brake pad material'. The results will highlight relevant sections and subsections for quick access.
Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Front Rotor Diameter
288 mm (11.3 inches)
Rear Rotor Diameter
255 mm (10 inches)
Brake Fluid Type
DOT 4
Front Pad Thickness (New)
12 mm (0.47 inches)
Rear Drum Diameter
200 mm (7.87 inches)
Available Specifications
Front Brakes
This section covers the specifications and details of the front braking system, including rotor size, caliper type, and pad material. It also provides insights into maintenance intervals and common issues.
Front Brakes
This section covers the specifications and details of the front braking system, including rotor size, caliper type, and pad material. It also provides insights into maintenance intervals and common issues.
Rotor Specifications
- Diameter: 288 mm (11.3 inches)
- Thickness: 25 mm (0.98 inches)
- Material: Cast iron
- Ventilation: Vented for improved heat dissipation
- Minimum thickness after wear: 23 mm (0.91 inches)
Caliper and Pad Details
- Caliper type: Single-piston floating
- Brake pad material: Semi-metallic or ceramic options
- Pad thickness (new): 12 mm (0.47 inches)
- Pad thickness (minimum): 3 mm (0.12 inches)
Rear Brakes
This section provides information on the rear braking system, including drum or disc configurations, rotor or drum dimensions, and maintenance tips.
Rear Brakes
This section provides information on the rear braking system, including drum or disc configurations, rotor or drum dimensions, and maintenance tips.
Rotor Specifications (Disc Brakes)
- Diameter: 255 mm (10 inches)
- Thickness: 10 mm (0.39 inches)
- Material: Cast iron
- Minimum thickness after wear: 8 mm (0.31 inches)
Drum Specifications (if applicable)
- Diameter: 200 mm (7.87 inches)
- Width: 40 mm (1.57 inches)
- Material: Cast iron
- Shoe thickness (new): 5 mm (0.2 inches)
- Shoe thickness (minimum): 2 mm (0.08 inches)
Brake Fluid and Hydraulics
This section outlines the brake fluid requirements, hydraulic system components, and bleeding procedures for optimal brake performance.
Brake Fluid and Hydraulics
This section outlines the brake fluid requirements, hydraulic system components, and bleeding procedures for optimal brake performance.
Brake Fluid Specifications
- Type: DOT 4
- Capacity: Approximately 1 liter (0.26 gallons)
- Replacement interval: Every 2 years or 30,000 miles
- Boiling point (dry): 230°C (446°F)
- Boiling point (wet): 155°C (311°F)
Hydraulic System
- Master cylinder bore size: 22.2 mm (0.87 inches)
- ABS system: Standard on all models
- Brake line material: Steel with rubber hoses
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Brakes Specifications
Overview
- Type
- Hydraulic disc brakes
- Configuration
- Front and rear disc brakes
- Platform
- B6 platform
- Material
- Cast iron rotors with ceramic pads
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 12.3 inches (312 mm)
- Rear Rotor Diameter
- 11.3 inches (286 mm)
- Front Rotor Thickness
- 1.1 inches (28 mm)
- Rear Rotor Thickness
- 0.9 inches (22 mm)
- Brake Pad Thickness
- 0.5 inches (12 mm)
- Brake Caliper Piston Diameter
- 2.0 inches (50 mm)
- Brake Line Diameter
- 0.25 inches (6.35 mm)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Brake Pads
- Ceramic composite
- Brake Lines
- Reinforced rubber with steel braiding
- Calipers
- Aluminum alloy
Features
- Performance
-
- ABS (Anti-lock Braking System)
- EBD (Electronic Brakeforce Distribution)
- Brake Assist
- Stability Control Integration
- Durability
-
- Corrosion-resistant rotors
- Heat-resistant brake pads
- Reinforced brake lines
- Maintenance
-
- Wear sensors on brake pads
- Easy-access caliper design
- Self-adjusting parking brake
- Comfort
-
- Low-noise ceramic pads
- Smooth brake pedal feel
- Minimal brake dust
- Safety
-
- Automatic brake drying in wet conditions
- Hill hold assist
- Emergency brake light flashing
Safety Features
- Active Safety
-
- ABS with electronic stability control
- Brake Assist for emergency stops
- Passive Safety
-
- Reinforced brake lines
- Heat-resistant materials
- Monitoring
-
- Brake pad wear sensors
- Brake fluid level sensor
Comfort Features
- Noise Reduction
-
- Ceramic brake pads
- Vibration-dampening rotors
- Pedal Feel
-
- Linear brake response
- Adjustable pedal height
- Maintenance Ease
-
- Quick-change pad design
- Tool-free rotor inspection
Accessories
- Upgrades
-
- Performance brake pads
- Slotted rotors
- Stainless steel brake lines
- Tools
-
- Brake caliper tool kit
- Rotor removal tool
- Brake bleeding kit
- Maintenance
-
- Brake cleaner spray
- Anti-squeal compound
- Brake fluid tester
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level
- Test brake system pressure
- Lubricate caliper pins
- Inspect brake lines for wear
- Maintenance Notes
- Replace brake fluid every 2 years or 30,000 miles
Warranty
- Parts Warranty
- Miles: 36,000Years: 3Coverage: Brake pads and rotors
- Labor Warranty
- Miles: 12,000Years: 1Coverage: Brake system repairs
- Corrosion Warranty
- Miles: UnlimitedYears: 12Coverage: Brake rotors and calipers
- Wear Item Warranty
- Miles: 12,000Years: 1Coverage: Brake pads and shoes
Production Details
- Manufacturer
- Volkswagen AG
- Manufacturing Process
-
- Precision casting for rotors
- CNC machining for calipers
- Automated assembly
- Quality Control
- Rotor inspection: 100% dimensional accuracy checkPad Testing: Heat and wear resistance testingSystem Testing: Full brake system pressure test
- Sustainability Practices
-
- Recycled materials in brake pads
- Eco-friendly brake fluid
- Energy-efficient manufacturing
- Production Metrics
- Annual Production: 500,000 unitsDefect Rate: 0.01%Lead Time: 2 weeks
Service Information for brakes Service
Maintenance and service requirements specific to the brake system
- Inspect brake pads and rotors
- Check brake fluid level
- Test brake system pressure
- Lubricate caliper pins
- Inspect brake lines for wear
Ensure proper brake fluid level and quality
- Replace brake fluid
- Inspect and clean calipers
- Check parking brake adjustment
- Test ABS functionality
- Inspect brake hoses
Use only approved brake fluid
- Replace brake pads and rotors
- Inspect and replace brake lines if necessary
- Check master cylinder operation
- Perform full brake system bleed
- Test emergency brake performance
Replace all wear components as a set
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2006-2010 Volkswagen Passat models?
Are these brakes compatible with all 2006-2010 Volkswagen Passat models?
The brakes are compatible with most 2006-2010 Volkswagen Passat models, including sedans and wagons. However, compatibility may vary based on engine type (e.g., 2.0T, 3.6L) and trim level. Always verify your vehicle's specifications, such as rotor size and caliper type, before purchasing. For precise compatibility, consult your owner's manual or a Volkswagen dealership.
Q2 What is the recommended maintenance schedule for Passat brakes?
What is the recommended maintenance schedule for Passat brakes?
Volkswagen recommends inspecting brake pads and rotors every 10,000 miles and replacing them if worn below the minimum thickness (typically 3mm for pads). Brake fluid should be flushed every 2 years or 30,000 miles. Regular checks for uneven wear, noise, or vibration are essential. Adhering to this schedule ensures optimal braking performance and safety.
Q3 How do I replace the brake pads on a 2006-2010 Volkswagen Passat?
How do I replace the brake pads on a 2006-2010 Volkswagen Passat?
To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old pads and inspect the rotors. If necessary, resurface or replace the rotors. Install new pads, reassemble the caliper, and torque bolts to specification (typically 25-30 Nm). Test the brakes before driving to ensure proper function.
Q4 What should I do if my Passat brakes are squeaking or vibrating?
What should I do if my Passat brakes are squeaking or vibrating?
Squeaking or vibrating brakes often indicate worn pads, uneven rotors, or debris buildup. Inspect the pads and rotors for wear or damage. Clean the brake components and apply anti-squeal compound to the back of the pads. If rotors are warped, resurface or replace them. Persistent issues may require professional diagnosis.
Q5 How can I optimize the performance of my Passat brakes?
How can I optimize the performance of my Passat brakes?
To optimize brake performance, use high-quality pads and rotors designed for your Passat model. Ensure proper bedding-in of new components by following the manufacturer's instructions. Regularly clean brake components to prevent debris buildup. Upgrade to performance brake fluid for improved heat resistance. Avoid aggressive driving to extend brake life.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2006-2010 Volkswagen Passat Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for 2006-2010 Passat models.
Volkswagen Technical Service Bulletin: Brake System Updates
Coming SoonDetails updates and fixes for common brake system issues in 2006-2010 Passat models.
Volkswagen Passat Brake Parts Catalog
Coming SoonCatalog listing OEM and aftermarket brake components for 2006-2010 Passat models.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
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- If you're unsure about any procedure, consult a qualified professional mechanic.