Volkswagen Volkswagen Phaeton 2002-2016 Brakes Specifications
Discover detailed brake specifications for the 2002-2016 Volkswagen Phaeton, including disc dimensions, pad materials, caliper types, and hydraulic system details. Essential for maintenance, repair, and upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 2002-2016 Volkswagen Phaeton. It is designed to assist users in understanding the components, performance, and maintenance requirements of the brakes. Use the search functionality to locate specific details or navigate through the sections for a comprehensive overview of the braking system.
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Key Specifications
Front Rotor Diameter
330-360 mm
Rear Rotor Diameter
300-330 mm
Brake Pad Thickness (New)
10-12 mm
Stopping Distance (60-0 mph)
110-120 feet
Brake Fluid Type
DOT 4 or DOT 5.1
Available Specifications
Brake System Components
This section covers the primary components of the Volkswagen Phaeton's braking system, including brake pads, rotors, calipers, and brake lines. It provides technical details about their design, materials, and functionality.
Brake System Components
This section covers the primary components of the Volkswagen Phaeton's braking system, including brake pads, rotors, calipers, and brake lines. It provides technical details about their design, materials, and functionality.
Brake Pads
- Material: Ceramic or semi-metallic compounds
- Thickness: 10-12 mm (new)
- Wear limit: 2-3 mm
- Replacement interval: Approximately 50,000-70,000 miles
- Compatibility: Specific to Phaeton models
- Heat resistance: Up to 600°C
Brake Rotors
- Type: Ventilated and slotted
- Diameter: 330-360 mm (front), 300-330 mm (rear)
- Thickness: 28-32 mm (front), 20-22 mm (rear)
- Material: High-carbon cast iron
- Heat dissipation: Enhanced by ventilation channels
- Replacement interval: 70,000-100,000 miles
Brake Calipers
- Type: Fixed or floating
- Material: Aluminum alloy
- Piston count: 4-6 pistons (front), 2-4 pistons (rear)
- Corrosion resistance: Anodized coating
- Compatibility: Specific to Phaeton models
- Performance: High clamping force
Brake System Performance
This section focuses on the performance characteristics of the Phaeton's braking system, including stopping distance, brake force distribution, and ABS functionality.
Brake System Performance
This section focuses on the performance characteristics of the Phaeton's braking system, including stopping distance, brake force distribution, and ABS functionality.
Stopping Distance
- 60-0 mph: Approximately 110-120 feet
- 100-0 km/h: Approximately 35-37 meters
- Factors affecting distance: Tire grip, road conditions
- ABS effectiveness: Reduces skidding
- Brake assist: Enhances emergency braking
Brake Force Distribution
- Front-rear ratio: 60:40 to 70:30
- Electronic Brakeforce Distribution (EBD): Standard
- Dynamic brake control: Adjusts force based on load
- Stability: Improved by EBD and ABS
- Weight distribution: Balanced for optimal braking
Maintenance and Troubleshooting
This section provides guidance on maintaining the braking system and troubleshooting common issues such as brake noise, vibration, and reduced performance.
Maintenance and Troubleshooting
This section provides guidance on maintaining the braking system and troubleshooting common issues such as brake noise, vibration, and reduced performance.
Brake Fluid
- Type: DOT 4 or DOT 5.1
- Replacement interval: Every 2 years or 30,000 miles
- Capacity: Approximately 1 liter
- Bleeding: Required during fluid change
- Moisture absorption: High, necessitates regular replacement
Common Issues
- Brake noise: Caused by worn pads or rotors
- Vibration: Warped rotors or uneven wear
- Reduced performance: Air in brake lines or worn components
- Warning lights: ABS or brake system alerts
- Inspection: Regular checks recommended
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Brakes Specifications
Overview
- Type
- Hydraulic Disc Brakes
- Configuration
- Four-wheel disc brakes with ABS
- Platform
- Volkswagen Phaeton (2002-2016)
- Material
- High-carbon steel rotors, ceramic pads (optional)
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 345 mm (13.58 in)
- Rear Rotor Diameter
- 330 mm (12.99 in)
- Front Rotor Thickness
- 30 mm (1.18 in)
- Rear Rotor Thickness
- 22 mm (0.87 in)
- Front Pad Area
- 60 cm² (9.3 in²)
- Rear Pad Area
- 45 cm² (6.98 in²)
- Brake Line Diameter
- 4.75 mm (0.187 in)
- Brake Fluid Capacity
- 1.0 L (33.8 fl oz)
Materials
- Rotors
- High-carbon steel with anti-corrosion coating
- Brake Pads
- Semi-metallic or ceramic composite
- Calipers
- Aluminum alloy with heat-resistant paint
- Brake Lines
- Reinforced rubber with steel braiding
- Brake Fluid
- DOT 4 synthetic fluid
Features
- Performance
-
- ABS (Anti-lock Braking System)
- EBD (Electronic Brakeforce Distribution)
- Brake Assist
- Automatic brake drying in wet conditions
- Technology
-
- Electronic Parking Brake
- Hill Hold Assist
- Regenerative braking (hybrid models)
- Brake wear indicator
- Durability
-
- Corrosion-resistant rotors
- Heat-treated calipers
- Dust-reducing brake pads
- Comfort
-
- Low-noise brake pads
- Smooth pedal feel
- Progressive braking response
- Safety
-
- Redundant hydraulic circuits
- Automatic emergency braking
- Stability control integration
Safety Features
- Active Safety
-
- ABS prevents wheel lockup
- EBD optimizes braking force
- Brake Assist for emergency stops
- Passive Safety
-
- Redundant hydraulic systems
- Automatic brake drying
- Brake wear monitoring
- Emergency Features
-
- Automatic emergency braking
- Hill Hold Assist
- Electronic Parking Brake
Comfort Features
- Noise Reduction
-
- Low-noise ceramic pads
- Vibration-damping rotors
- Insulated brake lines
- Pedal Feel
-
- Linear pedal response
- Adjustable brake assist
- Smooth engagement
- Maintenance
-
- Self-cleaning rotors
- Dust-reducing pads
- Easy-access calipers
- Climate Adaptation
-
- Wet-weather performance
- Cold-weather responsiveness
- Heat-resistant materials
Accessories
- Upgrades
-
- Performance ceramic pads
- Drilled and slotted rotors
- Stainless steel brake lines
- Maintenance Kits
-
- Brake pad replacement kit
- Rotor resurfacing kit
- Brake fluid tester
- Tools
-
- Brake caliper tool
- Rotor removal tool
- Brake bleeding kit
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level and condition
- Inspect brake lines for leaks
- Test ABS functionality
- Lubricate caliper slides
- Maintenance Notes
- Use only DOT 4 brake fluid. Replace pads and rotors in pairs.
Warranty
- Parts Warranty
- Miles: 24,000Years: 2Coverage: Brake pads and rotors
- Labor Warranty
- Miles: 12,000Years: 1Coverage: Brake system repairs
- Corrosion Warranty
- Miles: UnlimitedYears: 10Coverage: Rotor corrosion
- Performance Warranty
- Miles: 50,000Years: 5Coverage: ABS and EBD systems
Production Details
- Manufacturer
- Volkswagen AG
- Manufacturing Process
-
- Precision CNC machining of rotors
- Heat treatment of calipers
- Automated pad assembly
- Robotic quality inspection
- Quality Control
- Rotor inspection: 100% dimensional accuracy checkPad Testing: Friction coefficient testingCaliper Testing: Pressure and leak testing
- Sustainability Practices
-
- Recycled materials in brake pads
- Eco-friendly manufacturing processes
- Reduced dust emissions
- Production Metrics
- Annual Output: 500,000 brake systemsDefect Rate: 0.01%Lead Time: 4 weeks
Service Information for brakes Service
Maintenance and service requirements specific to the brake system
- Inspect brake pads and rotors
- Check brake fluid level and condition
- Inspect brake lines for leaks
- Test ABS functionality
- Lubricate caliper slides
Use only DOT 4 brake fluid. Replace pads and rotors in pairs.
- Replace brake pads
- Resurface or replace rotors
- Flush and replace brake fluid
- Inspect calipers for wear
- Check parking brake adjustment
Special tools required for caliper service.
- Replace brake rotors
- Inspect and replace calipers if necessary
- Replace brake lines if worn
- Test ABS and EBD systems
- Perform full brake system bleed
Critical to use OEM parts for optimal performance.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2002-2016 Volkswagen Phaeton models?
Are these brakes compatible with all 2002-2016 Volkswagen Phaeton models?
Yes, these brakes are specifically designed to be compatible with all 2002-2016 Volkswagen Phaeton models, including both V6 and W12 engine variants. They meet OEM specifications for rotor size, pad material, and caliper fitment. Always verify your vehicle's exact model year and trim level before purchase to ensure proper fitment.
Q2 What is the recommended maintenance schedule for Phaeton brakes?
What is the recommended maintenance schedule for Phaeton brakes?
Volkswagen recommends inspecting brake pads and rotors every 10,000 miles or annually, whichever comes first. Replace brake pads when they reach 3mm thickness or show uneven wear. Rotors should be replaced or resurfaced if they are below the minimum thickness specification or exhibit warping. Regular brake fluid flushes every 2 years are also advised to maintain optimal performance.
Q3 How do I replace the brake pads on a 2002-2016 Volkswagen Phaeton?
How do I replace the brake pads on a 2002-2016 Volkswagen Phaeton?
To replace brake pads, first lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old pads and inspect the rotors. Install new pads, ensuring they are seated correctly. Reattach the caliper and torque bolts to the manufacturer's specifications. Test the brakes before driving to ensure proper operation.
Q4 What should I do if my Phaeton brakes are squeaking or vibrating?
What should I do if my Phaeton brakes are squeaking or vibrating?
Squeaking or vibrating brakes may indicate worn pads, uneven rotor wear, or debris buildup. Inspect the pads and rotors for damage or contamination. Clean the brake components thoroughly and apply brake grease to the back of the pads. If the issue persists, consider resurfacing or replacing the rotors and pads to restore smooth braking performance.
Q5 How can I optimize the performance of my Phaeton's braking system?
How can I optimize the performance of my Phaeton's braking system?
To optimize braking performance, use high-quality brake pads and rotors designed for your Phaeton. Regularly inspect and maintain the system, including fluid flushes and pad replacements. Avoid aggressive driving, which can overheat the brakes. Consider upgrading to performance brake components if you frequently drive in demanding conditions.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volkswagen Phaeton Brake System Service Manual
Coming SoonThis manual provides detailed instructions for servicing the brake system, including pad replacement, rotor maintenance, and fluid flushing procedures.
Technical Service Bulletin: Brake System Updates
Coming SoonThis bulletin outlines updates and improvements to the Phaeton's braking system, including part number changes and installation guidelines.
Volkswagen Phaeton Brake Parts Catalog
Coming SoonA comprehensive catalog of brake components, including pads, rotors, and calipers, with part numbers and compatibility details.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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