Volkswagen Volkswagen Rabbit 2006-2009 Brakes Specifications
Volkswagen Volkswagen Rabbit 2006-2009

Volkswagen Volkswagen Rabbit 2006-2009 Brakes Specifications

Explore detailed brake specifications for the 2006-2009 Volkswagen Rabbit, including pad sizes, rotor dimensions, and caliper types. Learn about maintenance tips, compatibility, and performance upgrades for optimal braking.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system of the 2006-2009 Volkswagen Rabbit. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and key technical details. Use the search and navigation instructions to quickly find relevant information or explore the sections for a comprehensive understanding of the Rabbit's braking system.

How to Use

Use the search functionality to locate specific terms or components related to the brakes. Enter keywords such as 'rotor size' or 'brake pad material' to find relevant details quickly.

Navigate through the sections by scrolling or using the table of contents. Each section is organized into subsections with detailed points for easy reference.

Key Specifications

Front Rotor Diameter

11.3 inches (288 mm)

Rear Rotor Diameter

9.45 inches (240 mm)

Brake Fluid Type

DOT 4

Front Pad Thickness (New)

0.47 inches (12 mm)

ABS System

Standard

Available Specifications

Front Brakes

This section covers the specifications and details of the front braking system, including rotor size, caliper type, and pad material. It also provides maintenance tips and common issues to look out for.

Rotor Specifications
  • Diameter: 11.3 inches (288 mm)
  • Thickness: 0.98 inches (25 mm)
  • Material: Cast iron
  • Ventilation: Vented design for heat dissipation
Caliper Details
  • Type: Single-piston floating caliper
  • Material: Aluminum alloy
  • Mounting: Bolted to steering knuckle
  • Piston Diameter: 2.36 inches (60 mm)
Brake Pads
  • Material: Semi-metallic or ceramic options
  • Thickness (new): 0.47 inches (12 mm)
  • Wear Indicator: Integrated sensor
  • Replacement Interval: Approximately 30,000-50,000 miles

Rear Brakes

This section provides information on the rear braking system, including drum or disc brake configurations, rotor or drum dimensions, and maintenance guidelines.

Rotor Specifications (Disc Brakes)
  • Diameter: 9.45 inches (240 mm)
  • Thickness: 0.39 inches (10 mm)
  • Material: Cast iron
  • Ventilation: Solid design
Drum Specifications (Optional)
  • Diameter: 7.87 inches (200 mm)
  • Width: 1.57 inches (40 mm)
  • Material: Cast iron
  • Shoe Material: Organic or semi-metallic
Caliper Details (Disc Brakes)
  • Type: Single-piston floating caliper
  • Material: Aluminum alloy
  • Piston Diameter: 1.18 inches (30 mm)
  • Mounting: Bolted to rear axle

Brake Fluid and Hydraulics

This section explains the brake fluid requirements, hydraulic system components, and bleeding procedures for optimal brake performance.

Brake Fluid Specifications
  • Type: DOT 4
  • Capacity: Approximately 1 liter
  • Boiling Point: 446°F (230°C)
  • Replacement Interval: Every 2 years or 30,000 miles
Hydraulic System
  • Master Cylinder Diameter: 0.98 inches (25 mm)
  • ABS System: Standard on all models
  • Brake Lines: Steel braided or rubber
  • Bleeding Procedure: Manual or pressure method

Brakes Specifications

Overview

Type
Hydraulic Disc Brakes
Configuration
Front and Rear Disc
Platform
MK5 Volkswagen Rabbit
Material
Cast Iron Rotors with Ceramic Pads
Location
Wheel Hub Assembly

Dimensions

Front Rotor Diameter
11.3 inches (287 mm)
Rear Rotor Diameter
10.7 inches (272 mm)
Front Rotor Thickness
0.98 inches (25 mm)
Rear Rotor Thickness
0.79 inches (20 mm)
Brake Pad Thickness
0.47 inches (12 mm)
Caliper Piston Diameter
2.36 inches (60 mm)
Brake Line Diameter
0.31 inches (8 mm)

Materials

Rotors
Cast Iron with Anti-Corrosion Coating
Brake Pads
Ceramic Composite
Calipers
Aluminum Alloy
Brake Lines
Reinforced Rubber with Steel Braiding

Features

Performance
  • High-Friction Ceramic Pads
  • Vented Rotors for Heat Dissipation
  • ABS Integration
  • Electronic Brake Force Distribution
Durability
  • Corrosion-Resistant Rotors
  • Wear Sensors on Pads
  • Reinforced Brake Lines
  • Heat-Treated Calipers
Safety
  • Anti-Lock Braking System (ABS)
  • Brake Assist
  • Electronic Stability Control (ESC)
Maintenance
  • Wear Indicator Sensors
  • Easy-Access Caliper Design
  • Self-Adjusting Parking Brake
Comfort
  • Low Noise Ceramic Pads
  • Smooth Brake Engagement
  • Reduced Brake Dust

Safety Features

Primary Systems
  • Anti-Lock Braking System (ABS)
  • Electronic Brake Force Distribution (EBD)
Secondary Systems
  • Brake Assist
  • Electronic Stability Control (ESC)
Monitoring
  • Brake Pad Wear Sensors
  • Fluid Level Sensors

Comfort Features

Noise Reduction
  • Ceramic Pads for Quiet Operation
  • Vibration Dampening Rotors
Pedal Feel
  • Linear Brake Response
  • Adjustable Pedal Firmness
Maintenance Ease
  • Quick-Change Pad Design
  • Tool-Free Rotor Inspection

Accessories

Upgrades
  • Performance Rotors
  • High-Temperature Brake Pads
  • Stainless Steel Brake Lines
Tools
  • Brake Caliper Tool Kit
  • Rotor Resurfacing Tool
  • Brake Bleeder Kit
Maintenance Kits
  • Brake Pad Replacement Kit
  • Brake Fluid Flush Kit
  • Caliper Rebuild Kit

Maintenance

Service interval
Every 10,000 miles or 12 months
Service Items
  • Inspect Brake Pads and Rotors
  • Check Brake Fluid Level
  • Test ABS Functionality
  • Lubricate Caliper Slides
  • Inspect Brake Lines for Wear
Maintenance Notes
Replace brake fluid every 30,000 miles or 3 years.

Warranty

Parts Warranty
Miles: 36,000
Years: 3
Coverage: Brake Pads and Rotors
Labor Warranty
Miles: 12,000
Years: 1
Coverage: Installation and Adjustment
Corrosion Warranty
Miles: Unlimited
Years: 12
Coverage: Rotor Corrosion
Performance Warranty
Miles: 50,000
Years: 5
Coverage: ABS and ESC Systems

Production Details

Manufacturer
Volkswagen AG
Manufacturing Process
  • Precision Casting for Rotors
  • CNC Machining for Calipers
  • Automated Pad Assembly
Quality Control
Rotor inspection: 100% Dimensional and Surface Check
Pad Testing: Friction and Wear Analysis
Caliper Testing: Pressure and Leak Testing
Sustainability Practices
  • Recycled Materials in Pads
  • Low-Emission Manufacturing
  • Water-Based Coatings
Production Metrics
Annual Output: 500,000 Units
Defect Rate: 0.01%
Energy Efficiency: 15% Reduction in Energy Use

Service Information for Brakes Service

Maintenance and service requirements specific to the braking system

10,000
12
  • Inspect Brake Pads and Rotors
  • Check Brake Fluid Level
  • Test ABS Functionality
  • Lubricate Caliper Slides
  • Inspect Brake Lines for Wear

Ensure proper torque on caliper bolts.

30,000
36
  • Replace Brake Fluid
  • Resurface or Replace Rotors
  • Inspect Caliper Pistons
  • Check Parking Brake Adjustment
  • Test ESC System

Use only DOT 4 brake fluid.

60,000
60
  • Replace Brake Pads and Rotors
  • Inspect and Replace Brake Lines if Needed
  • Rebuild or Replace Calipers
  • Perform Full ABS Diagnostic
  • Test Brake Assist Functionality

Major service requires specialized tools and equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2006-2009 Volkswagen Rabbit models?

The brakes are designed to be compatible with all 2006-2009 Volkswagen Rabbit models, including both 2.5L and 1.4L engine variants. They meet OEM specifications and are suitable for both manual and automatic transmissions. However, it is recommended to verify your specific trim level and brake system type (e.g., standard or performance) before purchase to ensure proper fitment.

Q2

What is the recommended maintenance schedule for these brakes?

For optimal performance, inspect the brake pads every 12,000 miles and replace them if they are worn below 3mm. Rotors should be checked for wear and warping every 25,000 miles. Brake fluid should be flushed and replaced every 30,000 miles or every two years, whichever comes first. Regular cleaning of brake components is also advised to prevent debris buildup.

Q3

How do I replace the brake pads on a 2006-2009 Volkswagen Rabbit?

To replace the brake pads, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old brake pads and inspect the rotors. If necessary, resurface or replace the rotors. Install the new pads, reassemble the caliper, and torque the bolts to the manufacturer's specifications. Finally, pump the brake pedal to restore pressure before driving.

Q4

What should I do if my brakes are squeaking or vibrating?

Squeaking or vibrating brakes may indicate worn pads, uneven rotor surfaces, or debris buildup. Inspect the pads and rotors for wear and replace them if necessary. Clean the brake components thoroughly and apply brake grease to the back of the pads to reduce noise. If the issue persists, check for caliper alignment or brake fluid contamination.

Q5

How can I improve the braking performance of my Volkswagen Rabbit?

To enhance braking performance, consider upgrading to high-performance brake pads and slotted or drilled rotors for better heat dissipation. Ensure proper bedding-in of new pads by following the manufacturer's instructions. Regularly check and maintain brake fluid levels, and use high-quality DOT 4 fluid. Additionally, inspect and replace worn suspension components to improve overall braking stability.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2006-2009 Volkswagen Rabbit Service Manual

Coming Soon

This comprehensive manual provides detailed instructions for servicing and repairing the 2006-2009 Volkswagen Rabbit, including brake system maintenance and troubleshooting.

Technical Service Bulletin: Brake System Updates

Coming Soon

This bulletin outlines important updates and fixes for the brake system in 2006-2009 Volkswagen Rabbit models, including recalls and recommended upgrades.

Volkswagen Rabbit Brake Parts Catalog

Coming Soon

This catalog lists all OEM and aftermarket brake components available for the 2006-2009 Volkswagen Rabbit, including part numbers and compatibility details.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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