Volkswagen Volkswagen Routan 2009-2014 62TE Transmission Transmission Torque Specifications & Bolt Torque Values
Volkswagen Volkswagen Routan 2009-2014

Volkswagen Volkswagen Routan 2009-2014 62TE Transmission Torque Specifications

Detailed torque specifications for the 62TE transmission bolts in the 2009-2014 Volkswagen Routan. Includes all critical bolt tightening values for proper installation and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Transmission Mounting

Bolts and components that secure the transmission to the vehicle's chassis or engine, ensuring proper alignment and preventing vibration.

1

Transmission Mounting Bolts

M10 x 1.5
Torque Value
30 ft-lbs (41 N·m)
Important Notes
Ensure proper alignment of the transmission during installation.

Oil Pan

Bolts and components that secure the transmission oil pan, ensuring a proper seal to prevent fluid leaks.

1

Transmission Oil Pan Bolts

M6 x 1.0
Torque Value
7.4 ft-lbs (10 N·m)
Important Notes
Use a new gasket or sealant during installation to prevent leaks.

Fluid Plugs

Plugs and fittings that allow for the draining and filling of transmission fluid, ensuring proper fluid levels and preventing leaks.

1

Transmission Drain and Fill Plugs

M12 x 1.75
Torque Value
25 ft-lbs (34 N·m)
Important Notes
Always replace the sealing washer to prevent leaks.

Drive Axle

Bolts and nuts that secure the drive axles and CV joints to the transmission output shafts, ensuring proper power transfer and preventing disengagement.

1

Drive Axle/Half Shaft Bolts

M12 x 1.5
Torque Value
148 ft-lbs (201 N·m)
Important Notes
Ensure the axle is fully seated before torquing.
2

CV Joint/Axle Nut

M24 x 1.5
Torque Value
185 ft-lbs (251 N·m)
Important Notes
Use a new axle nut and stake it after torquing.

Propeller Shaft

Bolts that secure the drive shaft to the transmission output flange, ensuring proper power transfer and preventing vibration.

1

Propeller/Drive Shaft Bolts

M10 x 1.25
Torque Value
74 ft-lbs (100 N·m)
Important Notes
Ensure the drive shaft is properly aligned before torquing.

Torque Converter

Bolts that secure the torque converter to the flexplate, ensuring proper alignment and preventing damage during operation.

1

Torque Converter Bolts

M8 x 1.25
Torque Value
37 ft-lbs (50 N·m)
Important Notes
Ensure the torque converter is fully seated before torquing.

Valve Body

Bolts that secure the valve body to the transmission case, ensuring proper fluid flow and preventing leaks.

1

Valve Body Bolts

M6 x 1.0
Torque Value
7.4 ft-lbs (10 N·m)
Important Notes
Use a new gasket or sealant during installation to prevent leaks.

Transmission Case

Bolts that secure the transmission case halves together, ensuring proper sealing and preventing fluid leaks.

1

Transmission Case Bolts

M8 x 1.25
Torque Value
18 ft-lbs (25 N·m)
Important Notes
Ensure the case halves are properly aligned before torquing.

Shift Linkage

Bolts that secure the shift linkage to the transmission, ensuring proper shifting operation.

1

Shift Linkage Bolts

M6 x 1.0
Torque Value
18 ft-lbs (25 N·m)
Important Notes
Ensure the shift linkage is properly aligned before torquing.

Cooler Lines

Fittings that secure the transmission cooler lines to the transmission, ensuring proper fluid flow and preventing leaks.

1

Transmission Cooler Line Fittings

M10 x 1.25
Torque Value
18 ft-lbs (25 N·m)
Important Notes
Use new sealing washers to prevent leaks.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the torque specifications for the 62TE transmission pan bolts?

The torque specification for the 62TE transmission pan bolts is 106 in-lbs (9 Nm). Ensure the pan surface and gasket are clean and properly aligned before tightening to avoid leaks.

Q2

How often should I check the torque on the 62TE transmission bolts?

It is recommended to check the torque on critical transmission bolts, such as the pan bolts and valve body bolts, during routine maintenance or after any transmission service. This ensures proper sealing and prevents issues like leaks or component failure.

Q3

Can over-tightening the 62TE transmission bolts cause damage?

Yes, over-tightening can strip threads, warp components, or damage gaskets, leading to leaks or transmission malfunctions. Always use a calibrated torque wrench and follow the manufacturer's specifications.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench

A precision tool used to apply a specific torque to a fastener such as a bolt or nut.

  • Adjustable torque settings
  • Calibrated for accuracy
Learn more

Socket Set

A set of sockets in various sizes to fit different bolts and nuts.

  • Includes both metric and standard sizes
  • Durable construction
Learn more

Torque Angle Gauge

A tool used to measure the angle of rotation when tightening bolts to achieve the correct torque.

  • Digital display
  • Easy to use
Learn more
Service Procedures

62TE Transmission Bolt Torque Specifications

Detailed steps to properly torque the bolts on the 62TE transmission system.

  • Ensure the vehicle is on a flat surface and the transmission is cool.
  • Locate all bolts requiring torque application on the 62TE transmission.
  • Using a torque wrench, apply the specified torque to each bolt in the correct sequence.
  • Verify torque settings with a torque angle gauge if required.
  • Double-check all bolts to ensure they are properly torqued.
View full procedure
Technical Service Bulletins

62TE Transmission Bolt Torque Specification Update

2012-05-15

Updated torque specifications for the 62TE transmission bolts to prevent leaks and ensure proper sealing.

2009-2014 Volkswagen Routan

Resolution: Apply the updated torque specifications as outlined in the service manual and use a calibrated torque wrench for accuracy.

62TE Transmission Bolt Failure Notice

2013-08-22

Reports of bolt failures due to incorrect torque application on the 62TE transmission.

2009-2014 Volkswagen Routan

Resolution: Replace any damaged bolts and ensure proper torque application using the correct tools and specifications.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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