Volkswagen Volkswagen Routan 2009-2014 Brakes Specifications
Explore detailed brake specifications for the 2009-2014 Volkswagen Routan, including pad sizes, rotor dimensions, caliper types, and maintenance tips. Ideal for repairs, upgrades, and performance enhancements.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 2009-2014 Volkswagen Routan. It is designed to assist users in understanding the components, maintenance, and performance of the brakes. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive overview of the braking system.
How to Use
Use the search bar to enter keywords related to the brakes, such as 'rotor size' or 'brake pad material'. This will filter the content and highlight relevant sections.
Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections for easy access to detailed information.
Key Specifications
Front Rotor Diameter
12.6 inches
Rear Drum Diameter
10.2 inches
Brake Fluid Type
DOT 4
Master Cylinder Bore Size
1.0 inch
ABS System
Standard
Available Specifications
Front Brakes
This section covers the specifications and details of the front braking system, including rotor size, caliper type, and brake pad material. It also provides maintenance tips and performance insights.
Front Brakes
This section covers the specifications and details of the front braking system, including rotor size, caliper type, and brake pad material. It also provides maintenance tips and performance insights.
Rotor Specifications
- Diameter: 12.6 inches
- Thickness: 1.1 inches
- Material: Cast iron
- Vented design for improved heat dissipation
- Optional: Drilled and slotted rotors available
Caliper and Pad Details
- Single-piston floating caliper
- Brake pad material: Semi-metallic
- Pad thickness (new): 0.5 inches
- Pad thickness (minimum): 0.125 inches
- Optional: Ceramic brake pads available
Rear Brakes
This section provides information on the rear braking system, including drum or disc brake configurations, rotor or drum size, and brake shoe or pad specifications.
Rear Brakes
This section provides information on the rear braking system, including drum or disc brake configurations, rotor or drum size, and brake shoe or pad specifications.
Drum Brake Specifications
- Drum diameter: 10.2 inches
- Brake shoe material: Organic
- Shoe width: 2.5 inches
- Self-adjusting mechanism
- Optional: Rear disc brake conversion kit
Disc Brake Specifications
- Rotor diameter: 11.8 inches
- Rotor thickness: 0.8 inches
- Caliper type: Single-piston
- Brake pad material: Semi-metallic
- Optional: Ceramic brake pads available
Brake Fluid and Hydraulics
This section details the brake fluid type, capacity, and hydraulic system components, including the master cylinder and brake lines.
Brake Fluid and Hydraulics
This section details the brake fluid type, capacity, and hydraulic system components, including the master cylinder and brake lines.
Brake Fluid Specifications
- Type: DOT 4
- Capacity: 1.0 liter
- Recommended change interval: Every 2 years or 30,000 miles
- High boiling point for improved performance
- Optional: Synthetic brake fluid available
Hydraulic System Components
- Master cylinder bore size: 1.0 inch
- Brake line material: Steel with rubber hoses
- ABS system: Standard on all models
- Optional: Stainless steel braided brake lines
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Brakes Specifications
Overview
- Type
- Hydraulic disc brakes
- Configuration
- Front and rear disc brakes
- Platform
- Volkswagen Routan 2009-2014
- Material
- Cast iron rotors with ceramic pads
- Location
- Front and rear axles
Dimensions
- Rotor Diameter Front
- 12.3 inches (312 mm)
- Rotor Thickness Front
- 1.1 inches (28 mm)
- Rotor Diameter Rear
- 11.9 inches (302 mm)
- Rotor Thickness Rear
- 0.9 inches (23 mm)
- Pad Length Front
- 6.3 inches (160 mm)
- Pad Width Front
- 2.5 inches (64 mm)
- Pad Length Rear
- 5.9 inches (150 mm)
- Pad Width Rear
- 2.2 inches (56 mm)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Brake Pads
- Ceramic composite
- Calipers
- Aluminum alloy
- Brake Lines
- Reinforced rubber with steel braiding
Features
- Performance
-
- High-temperature resistance
- Low noise operation
- Enhanced stopping power
- Durability
-
- Corrosion-resistant rotors
- Long-lasting ceramic pads
- Reinforced brake lines
- Safety
-
- ABS integration
- Electronic brake-force distribution
- Brake assist system
- Maintenance
-
- Wear sensors on pads
- Easy-to-replace components
- Self-adjusting calipers
- Comfort
-
- Smooth braking feel
- Reduced brake dust
- Quiet operation
Safety Features
- Anti Lock Braking System
-
- Prevents wheel lock-up
- Improves steering control during braking
- Electronic Brake Force Distribution
-
- Balances braking force
- Optimizes stopping distance
- Brake Assist
-
- Increases braking force during emergencies
- Reduces stopping distance
Comfort Features
- Noise Reduction
-
- Ceramic pads reduce squealing
- Vibration-dampening rotors
- Brake Pedal Feel
-
- Smooth and responsive
- Consistent performance
- Dust Management
-
- Low-dust ceramic pads
- Easy-to-clean rotors
Accessories
- Upgrades
-
- Performance rotors
- High-performance pads
- Stainless steel brake lines
- Tools
-
- Brake pad spreader
- Caliper compression tool
- Torque wrench
- Maintenance Kits
-
- Brake pad replacement kit
- Rotor resurfacing kit
- Brake fluid flush kit
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for leaks
- Test ABS functionality
- Lubricate caliper pins
- Maintenance Notes
- Replace brake fluid every 30,000 miles or 2 years
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Replacement due to premature wear
- Rotors
- Miles: 36,000Years: 3Coverage: Replacement due to warping or cracking
- Calipers
- Miles: 50,000Years: 5Coverage: Replacement due to failure
- Brake Lines
- Miles: 50,000Years: 5Coverage: Replacement due to leaks or damage
Production Details
- Manufacturer
- Volkswagen Group
- Manufacturing Process
-
- Precision casting for rotors
- Automated assembly for calipers
- Quality testing for brake pads
- Quality Control
- Rotor inspection: Ultrasonic testing for defectsPad Testing: Friction coefficient verificationCaliper Testing: Pressure and leak testing
- Sustainability Practices
-
- Recycled materials in brake pads
- Eco-friendly manufacturing processes
- Reduced waste in production
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.1%Energy Efficiency: 15% improvement over previous models
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads for wear
- Check rotor thickness
- Inspect brake lines for leaks
- Test brake fluid quality
- Lubricate caliper pins
Ensure proper torque on all bolts during reassembly
- Replace brake pads if necessary
- Resurface or replace rotors
- Flush and replace brake fluid
- Inspect ABS sensors
- Check brake pedal responsiveness
Use manufacturer-recommended brake fluid
- Replace brake pads and rotors
- Inspect and replace calipers if needed
- Replace brake lines if damaged
- Test ABS and brake assist systems
- Perform full brake system inspection
Major service requires specialized tools and equipment
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2009-2014 Volkswagen Routan models?
Are these brakes compatible with all 2009-2014 Volkswagen Routan models?
Yes, these brakes are specifically designed to be compatible with all 2009-2014 Volkswagen Routan models, including both front and rear brake systems. They meet OEM specifications for rotor size, pad material, and caliper fitment. Always verify your vehicle's trim level and brake configuration before purchasing to ensure proper compatibility.
Q2 What is the recommended maintenance schedule for Routan brakes?
What is the recommended maintenance schedule for Routan brakes?
For optimal performance, inspect your Routan's brake pads every 12,000 miles and replace them if they are worn below 3mm. Rotors should be checked for thickness and warping during pad replacement. Brake fluid should be flushed every 30,000 miles or as recommended in your owner's manual. Regular inspections help prevent costly repairs and ensure safety.
Q3 How do I replace the brake pads on a 2009-2014 Volkswagen Routan?
How do I replace the brake pads on a 2009-2014 Volkswagen Routan?
To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old pads and inspect the rotor. If necessary, resurface or replace the rotor. Install new pads, reassemble the caliper, and torque bolts to specification. Test the brakes before driving to ensure proper function.
Q4 What should I do if my Routan's brakes are squeaking or vibrating?
What should I do if my Routan's brakes are squeaking or vibrating?
Squeaking may indicate worn pads or debris on the rotor. Vibrations often suggest warped rotors. Inspect the pads and rotors for wear or damage. Clean the braking surfaces and replace components as needed. If issues persist, check the calipers and brake fluid for proper operation. Professional diagnosis may be required for complex issues.
Q5 How can I improve the braking performance of my Routan?
How can I improve the braking performance of my Routan?
Upgrade to high-performance brake pads and rotors for better stopping power. Ensure proper bedding-in of new components by following the manufacturer's instructions. Regularly check and maintain brake fluid levels and quality. Avoid aggressive driving habits that can overheat the brakes. Proper maintenance ensures consistent performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volkswagen Routan Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for 2009-2014 Routan models.
Technical Service Bulletin: Brake System Updates
Coming SoonDetails recent updates and fixes for the brake system in 2009-2014 Routan models, including part numbers and installation notes.
Volkswagen Routan Brake Parts Catalog
Coming SoonComplete catalog of OEM and aftermarket brake parts for 2009-2014 Routan models, including pads, rotors, and calipers.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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