Volkswagen Volkswagen Routan 2009-2014 Electrical Specifications
Volkswagen Volkswagen Routan 2009-2014

Volkswagen Volkswagen Routan 2009-2014 Electrical Specifications

Explore the comprehensive electrical specifications for the 2009-2014 Volkswagen Routan. Learn about the battery, alternator, wiring, fuses, and lighting systems to diagnose, maintain, or repair your vehicle effectively.

Updated

Overview Specifications

This document provides detailed electrical specifications for the 2009-2014 Volkswagen Routan. It is designed to assist technicians, engineers, and enthusiasts in understanding the vehicle's electrical systems. The content is organized into major sections, each focusing on a specific aspect of the electrical system. Use the search and navigation instructions to quickly locate the information you need. Detailed technical points and key specifications are included for reference.

How to Use

Use the search functionality to find specific terms or components within the document. Enter keywords related to the electrical system, such as 'battery', 'alternator', or 'fuse box', to quickly locate relevant information.

Navigate through the document by scrolling through the sections or using the table of contents. Each major section is divided into subsections, making it easy to find detailed information on specific electrical components or systems.

Key Specifications

Battery Voltage

12V

Alternator Output

150A

Headlight Wattage

55W (low beam)

Fuse Box Fuses

40

Interior Lighting Lifetime

50,000 hours

Available Specifications

Battery and Charging System

This section covers the battery and charging system of the 2009-2014 Volkswagen Routan. It includes details on the battery specifications, alternator output, and charging system components. Use this section to troubleshoot charging issues or to understand the system's design.

Battery Specifications
  • Battery type: AGM (Absorbent Glass Mat)
  • Voltage: 12V
  • Capacity: 70Ah
  • Cold Cranking Amps (CCA): 760A
  • Dimensions: 12.4 x 6.9 x 7.5 inches
  • Weight: 44.1 lbs
Alternator Specifications
  • Output: 150A
  • Voltage: 14V
  • Type: Belt-driven
  • Efficiency: 85%
  • Cooling: Air-cooled

Fuse Box and Electrical Distribution

This section provides information on the fuse box layout and electrical distribution system. It includes details on fuse ratings, locations, and the circuits they protect. Use this section to identify and replace blown fuses or to understand the electrical load distribution.

Fuse Box Layout
  • Location: Under the dashboard, driver's side
  • Number of fuses: 40
  • Fuse ratings: 5A to 30A
  • Color-coded for easy identification
  • Includes mini and standard blade fuses
Circuit Protection
  • Headlights: 15A fuse
  • Power windows: 20A fuse
  • Radio: 10A fuse
  • Air conditioning: 25A fuse
  • Brake lights: 10A fuse

Lighting System

This section details the lighting system, including headlights, taillights, and interior lighting. It provides information on bulb types, wattage, and replacement procedures. Use this section to maintain or upgrade the vehicle's lighting system.

Headlights
  • Type: Halogen
  • Wattage: 55W (low beam), 60W (high beam)
  • Bulb size: H7 (low beam), H1 (high beam)
  • Lifetime: Approximately 500 hours
  • Replacement procedure: Accessible from engine bay
Interior Lighting
  • Type: LED
  • Wattage: 5W
  • Color temperature: 6000K
  • Lifetime: 50,000 hours
  • Replacement procedure: Remove trim panel

Component Specifications

Overview

Type
12V DC system
Configuration
Negative ground
Platform
Chrysler RT platform
Material
Copper wiring with PVC insulation
Location
Front and rear distribution centers

Dimensions

Battery Length
10.5 in (26.67 cm)
Battery Width
6.9 in (17.53 cm)
Battery Height
8.5 in (21.59 cm)
Alternator Diameter
5.1 in (12.95 cm)
Alternator Length
7.3 in (18.54 cm)
Fuse Box Length
8.2 in (20.83 cm)
Fuse Box Width
5.6 in (14.22 cm)

Materials

Wiring
Copper with PVC insulation
Battery Case
Polypropylene
Alternator Housing
Aluminum alloy
Fuse Box
Thermoplastic
Connectors
Nickel-plated brass

Features

Lighting
  • Halogen headlights
  • LED tail lights
  • Fog lights
  • Automatic headlight control
Power Distribution
  • Central fuse box
  • Rear power distribution center
  • Smart alternator control
  • Battery saver mode
infotainment
  • AM/FM radio
  • CD player
  • Auxiliary input
  • Bluetooth connectivity
Climate Control
  • Automatic temperature control
  • Rear HVAC controls
  • Dual-zone climate system
  • Heated seats
Safety Systems
  • ABS wiring harness
  • Airbag control module
  • TPMS sensors
  • Electronic stability control

Safety Features

Circuit Protection
  • Fuse protection
  • Circuit breakers
  • Relay-controlled circuits
Short Circuit Prevention
  • Insulated wiring
  • Sealed connectors
  • Ground fault detection
Emergency Features
  • Automatic hazard lights
  • Battery disconnect in crash
  • Emergency trunk release

Comfort Features

interior Lighting
  • Dome lights
  • Map lights
  • Ambient lighting
Power Accessories
  • Power windows
  • Power sliding doors
  • Power liftgate
Convenience
  • Keyless entry
  • Remote start
  • Power outlets

Accessories

Audio
  • Premium sound system
  • Subwoofer
  • Satellite radio
Charging
  • USB ports
  • 12V power outlets
  • Rear seat entertainment system
Lighting
  • LED interior lights
  • Puddle lights
  • Cargo area light

Maintenance

Service interval
Every 10,000 miles or 12 months
Service Items
  • Battery inspection
  • Alternator belt check
  • Fuse inspection
  • Wiring harness inspection
  • Ground connection check
Maintenance Notes
Ensure all electrical connections are clean and secure. Use dielectric grease on connectors.

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Electrical components
Powertrain
Miles: 60,000
Years: 5
Coverage: Alternator and starter
Corrosion
Miles: 100,000
Years: 7
Coverage: Wiring harness
Battery
Miles: 24,000
Years: 2
Coverage: Replacement or repair

Production Details

Manufacturer
Volkswagen AG
Manufacturing Process
  • Automated wiring harness assembly
  • Robotic soldering
  • Quality control testing
Quality Control
Testing: Continuity testing, Load testing, Insulation resistance testing
Standards: ISO 9001
Sustainability
  • Recyclable materials
  • Lead-free soldering
  • Energy-efficient production
Production Metrics
Units Per Year: 50,000
Defect Rate: 0.5%
Energy Usage: 500 kWh per unit

Service Information for electrical Service

Maintenance and service requirements specific to the electrical system

10,000
12
  • Inspect battery terminals
  • Check alternator output
  • Test all exterior lights
  • Inspect wiring harness for damage
  • Verify ground connections

Ensure all connections are clean and secure.

30,000
36
  • Replace battery if necessary
  • Inspect alternator belt
  • Test all interior lights
  • Check fuse box for corrosion
  • Verify power accessory operation

Use dielectric grease on all electrical connectors.

60,000
72
  • Replace alternator if needed
  • Inspect and replace wiring harness if damaged
  • Test all safety systems
  • Check and replace fuses as needed
  • Verify charging system performance

Major service interval requires specialized diagnostic tools.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the electrical system specifications for the 2009-2014 Volkswagen Routan?

The 2009-2014 Volkswagen Routan features a 12-volt electrical system with a 160-amp alternator and a 600-amp battery. It supports standard electrical components like headlights, taillights, and interior lighting. The vehicle is compatible with most aftermarket accessories, but it is recommended to verify compatibility with the manufacturer or a certified technician to avoid overloading the system.

Q2

What are the maintenance requirements for the Routan's electrical system?

Regular maintenance for the Routan's electrical system includes inspecting the battery terminals for corrosion, checking the alternator's output, and ensuring all fuses and relays are functioning properly. It is recommended to test the battery every 12 months and replace it every 3-5 years. Additionally, inspect wiring harnesses for wear or damage and address any issues promptly to prevent electrical failures.

Q3

How do I replace the battery in a 2009-2014 Volkswagen Routan?

To replace the battery, first, turn off the engine and disconnect the negative terminal followed by the positive terminal. Remove the battery hold-down clamp and carefully lift the battery out. Install the new battery, secure it with the clamp, and reconnect the positive terminal first, then the negative terminal. Ensure all connections are tight and free of corrosion.

Q4

What should I do if the Routan's electrical system malfunctions?

If the electrical system malfunctions, start by checking the battery voltage with a multimeter. A reading below 12 volts indicates a weak battery. Inspect fuses and relays for damage and replace as needed. If issues persist, test the alternator output and wiring harnesses for faults. For complex issues, consult a certified technician to diagnose and repair the problem.

Q5

How can I optimize the performance of the Routan's electrical system?

To optimize performance, ensure the battery is fully charged and free of corrosion. Use high-quality fuses and relays to prevent electrical failures. Avoid overloading the system with excessive aftermarket accessories. Regularly inspect and maintain wiring harnesses and connectors. Consider upgrading to a higher-capacity alternator if adding power-intensive components like audio systems or lighting upgrades.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volkswagen Routan Service Manual

Coming Soon

Comprehensive guide covering electrical system maintenance, troubleshooting, and repair procedures for the 2009-2014 Routan.

Technical Service Bulletin: Electrical System Updates

Coming Soon

Details updates and fixes for common electrical system issues in the 2009-2014 Routan, including alternator and battery-related concerns.

Volkswagen Routan Parts Catalog

Coming Soon

Catalog listing OEM and compatible aftermarket electrical components for the 2009-2014 Routan, including batteries, alternators, and wiring harnesses.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

© 2025 Volkswagen Specs. All rights reserved.