Volkswagen Volkswagen Routan 2009-2014 Fuel System Specifications
Volkswagen Volkswagen Routan 2009-2014

Volkswagen Volkswagen Routan 2009-2014 Fuel System Specifications

Detailed fuel system specifications for the 2009-2014 Volkswagen Routan, including fuel type, tank capacity, delivery system, and economy ratings. Essential for maintenance and performance optimization.

Updated

Overview Specifications

This document provides detailed fuel specifications for the 2009-2014 Volkswagen Routan. It includes information on fuel type, efficiency, capacity, and related technical details. Use this guide to understand the vehicle's fuel requirements and performance. Navigate through sections to find specific details or use the quick reference table for key specifications.

How to Use

Use the search function to quickly locate specific fuel-related terms or values. Enter keywords like 'fuel capacity' or 'MPG' to find relevant sections.

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Key Specifications

Fuel Type

Regular Unleaded (87 Octane)

Fuel Capacity

20.0 Gallons

City MPG

16-17 MPG

Highway MPG

23-25 MPG

Combined MPG

19-20 MPG

Available Specifications

Fuel Type and Requirements

This section covers the type of fuel recommended for the 2009-2014 Volkswagen Routan, including octane ratings and any special requirements for optimal performance.

Recommended Fuel Type
  • Regular unleaded gasoline with an octane rating of 87 or higher
  • Do not use diesel or E85 ethanol blends
  • Premium fuel is not required but can be used for improved performance
  • Avoid using fuel with more than 10% ethanol (E10)
Fuel Additives
  • Use of fuel additives is generally not necessary
  • If used, ensure they are compatible with Volkswagen engines
  • Avoid additives containing methanol or silicone
  • Consult the owner's manual for approved additives

Fuel Efficiency

This section provides details on the fuel efficiency of the 2009-2014 Volkswagen Routan, including city, highway, and combined MPG ratings.

MPG Ratings
  • City MPG: 16-17
  • Highway MPG: 23-25
  • Combined MPG: 19-20
  • Actual mileage may vary based on driving conditions
Factors Affecting Efficiency
  • Driving habits (e.g., aggressive acceleration reduces efficiency)
  • Vehicle load (carrying heavy loads decreases MPG)
  • Tire pressure (underinflated tires lower fuel economy)
  • Environmental conditions (cold weather reduces efficiency)

Fuel System and Capacity

This section outlines the fuel system components and the total fuel capacity of the 2009-2014 Volkswagen Routan.

Fuel Tank Capacity
  • Total fuel capacity: 20.0 gallons
  • Reserve fuel capacity: Approximately 2.5 gallons
  • Fuel gauge accuracy may vary slightly
  • Refuel when the low fuel warning light activates
Fuel System Components
  • Electronic fuel injection system
  • Fuel pump located inside the fuel tank
  • Fuel filter integrated into the fuel pump module
  • Evaporative emissions system to reduce fuel vapors

Component Specifications

Overview

Type
Gasoline
Octane Rating
87 (regular)
Fuel Tank Capacity
20.0 gallons (75.7 liters)
Fuel Delivery
Sequential multi-port fuel injection
Emission Standard
Tier 2 Bin 5
Fuel Economy
16 city / 23 highway mpg (14.7 / 10.2 L/100km)

Dimensions

Fuel Tank Length
36.2 inches (92 cm)
Fuel Tank Width
24.8 inches (63 cm)
Fuel Tank Height
12.6 inches (32 cm)
Fuel Line Diameter
0.375 inches (9.5 mm)
Fuel Pump Pressure
58 psi (400 kPa)
Fuel Filter Size
5.5 inches x 2.5 inches (14 cm x 6.4 cm)
Fuel injector Flow Rate
19.5 lbs/hr (8.8 kg/hr)

Materials

Fuel Tank
High-density polyethylene
Fuel Lines
Nylon with synthetic rubber coating
Fuel Pump
Stainless steel and plastic composite
Fuel Filter
Cellulose and resin
Fuel injectors
Aluminum and stainless steel

Features

Fuel Delivery
  • Sequential multi-port injection
  • Electronic throttle control
  • Returnless fuel system
  • Variable fuel pressure
Emission Control
  • Evaporative emissions system
  • Catalytic converter
  • Oxygen sensors
  • Onboard diagnostics (OBD-II)
Fuel Efficiency
  • Electronic fuel injection
  • Variable valve timing
  • Lightweight fuel system components
  • Aerodynamic fuel tank design
Safety
  • Rollover valve
  • Fuel cut-off switch
  • Impact-resistant fuel tank
  • Leak detection system
Maintenance
  • Replaceable fuel filter
  • Serviceable fuel pump
  • Accessible fuel injectors
  • Drainable fuel tank

Safety Features

Crash Protection
  • Impact-resistant fuel tank
  • Automatic fuel shut-off
Fire Prevention
  • Rollover valve
  • Flame arrestor
Leak Detection
  • Evaporative emissions system
  • OBD-II leak detection

Comfort Features

Refueling
  • Easy-access fuel filler
  • Capless fuel system
  • Fuel level indicator
Noise Reduction
  • Quiet fuel pump
  • Insulated fuel lines
Driving Experience
  • Smooth fuel delivery
  • Consistent fuel pressure

Accessories

Fuel Additives
  • Fuel injector cleaner
  • Octane booster
  • Fuel stabilizer
Fuel Containers
  • Portable fuel can
  • Fuel transfer pump
  • Fuel siphon kit
Diagnostic Tools
  • Fuel pressure gauge
  • OBD-II scanner
  • Fuel system cleaner

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect fuel lines for leaks
  • Replace fuel filter
  • Check fuel pump pressure
  • Clean fuel injectors
  • Inspect fuel tank for damage
Maintenance Notes
Use only recommended fuel additives and avoid ethanol blends above 10%.

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Fuel system components
Powertrain Warranty
Miles: 60,000
Years: 5
Coverage: Fuel pump and injectors
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Catalytic converter and oxygen sensors
Corrosion Warranty
Miles: 100,000
Years: 7
Coverage: Fuel tank and lines

Production Details

Manufacturer
Volkswagen AG
Manufacturing Process
  • Injection molding for fuel tank
  • CNC machining for fuel injectors
  • Robotic assembly for fuel pump
Quality Control
Pressure Testing: Fuel tank and lines
Leak Testing: Entire fuel system
Performance Testing: Fuel pump and injectors
Sustainability Practices
  • Recycled materials in fuel tank
  • Low-emission manufacturing
  • Energy-efficient production
Production Metrics
Annual Production: 50,000 units
Defect Rate: 0.01%
Energy Consumption: 500 kWh per unit

Service Information for fuel Service

Maintenance and service requirements specific to the fuel system

30,000
24
  • Inspect fuel lines and connections
  • Replace fuel filter
  • Check fuel pump pressure
  • Clean fuel injectors
  • Inspect fuel tank for damage

Use only manufacturer-approved fuel system cleaners.

60,000
48
  • Replace fuel pump if necessary
  • Inspect and clean fuel injectors
  • Check fuel pressure regulator
  • Test evaporative emissions system
  • Inspect fuel tank for corrosion

Special tools required for fuel pump replacement.

100,000
84
  • Replace fuel pump assembly
  • Replace fuel filter
  • Inspect and replace fuel lines if necessary
  • Test fuel system for leaks
  • Perform complete fuel system diagnostic

Critical to replace all worn components to prevent fuel leaks.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What type of fuel is compatible with the 2009-2014 Volkswagen Routan?

The 2009-2014 Volkswagen Routan is compatible with regular unleaded gasoline with an octane rating of 87 or higher. Using premium fuel is not required but may improve performance in certain conditions. Avoid using diesel or E85 ethanol blends, as they are not compatible and can cause engine damage. Always refer to the owner's manual for specific fuel recommendations.

Q2

What are the maintenance requirements for the Routan's fuel system?

The fuel system in the 2009-2014 Volkswagen Routan requires regular maintenance to ensure optimal performance. Replace the fuel filter every 30,000 miles or as recommended in the owner's manual. Inspect fuel lines for leaks or damage during routine service. Use fuel system cleaners periodically to prevent carbon buildup. Adhering to the maintenance schedule will help maintain fuel efficiency and engine performance.

Q3

How do I replace the fuel filter in a 2009-2014 Volkswagen Routan?

To replace the fuel filter, first, locate it under the vehicle near the fuel tank. Relieve fuel system pressure by removing the fuel pump fuse and running the engine until it stalls. Disconnect the negative battery terminal. Use a wrench to remove the fuel lines and mounting bolts. Install the new filter, reconnect the lines, and secure it with bolts. Reconnect the battery and test for leaks.

Q4

What should I do if my Routan has poor fuel economy?

If your Routan has poor fuel economy, check for clogged air filters, low tire pressure, or a malfunctioning oxygen sensor. Inspect the fuel system for leaks or a dirty fuel injector. Ensure the engine is properly tuned and the spark plugs are in good condition. If issues persist, consult a certified technician for a diagnostic scan to identify underlying problems.

Q5

How can I optimize the fuel performance of my Routan?

To optimize fuel performance, maintain proper tire pressure, use high-quality fuel, and avoid excessive idling. Regularly replace air filters and spark plugs. Drive at consistent speeds and avoid rapid acceleration. Use a fuel system cleaner every 10,000 miles to remove deposits. Adhering to the recommended maintenance schedule will also ensure optimal fuel efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2009-2014 Volkswagen Routan Owner's Manual

Coming Soon

Comprehensive guide covering vehicle operation, maintenance schedules, and technical specifications for the Routan.

Volkswagen Technical Service Bulletin for Fuel System

Coming Soon

Latest updates and fixes for common fuel system issues in the 2009-2014 Routan.

Volkswagen Routan Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM parts and accessories for the 2009-2014 Routan, including fuel system components.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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