Volkswagen Volkswagen Routan 2009-2014 Suspension Specifications
Explore the detailed suspension specifications for the 2009-2014 Volkswagen Routan, including front and rear suspension types, shock absorbers, and alignment settings. Ideal for repairs, upgrades, and maintenance.
Overview Specifications
This document provides detailed specifications and technical information about the suspension system of the 2009-2014 Volkswagen Routan. It is designed to assist mechanics, enthusiasts, and owners in understanding the suspension components, configurations, and maintenance requirements. Use the search and navigation instructions to quickly locate specific details or browse through sections for a comprehensive understanding of the suspension system.
How to Use
Use the search functionality to find specific terms or components related to the suspension system. Enter keywords such as 'shock absorbers' or 'spring rates' to quickly locate relevant information.
Navigate through the document by scrolling through sections or using the table of contents. Each section is organized by major suspension components, with subsections providing detailed technical points.
Key Specifications
Front Suspension Type
MacPherson Strut
Rear Suspension Type
Multi-Link
Front Stabilizer Bar
28 mm
Rear Stabilizer Bar
22 mm
Ground Clearance
6.5 inches
Available Specifications
Front Suspension
The front suspension of the 2009-2014 Volkswagen Routan is designed for stability and comfort. It features a MacPherson strut setup with coil springs and stabilizer bars. This section covers the key components, specifications, and maintenance tips for the front suspension system.
Front Suspension
The front suspension of the 2009-2014 Volkswagen Routan is designed for stability and comfort. It features a MacPherson strut setup with coil springs and stabilizer bars. This section covers the key components, specifications, and maintenance tips for the front suspension system.
MacPherson Strut Assembly
- Strut type: Gas-charged shock absorbers
- Spring type: Coil springs with progressive rate
- Stabilizer bar diameter: 28 mm
- Bushing material: Rubber with polyurethane inserts
- Mounting points: Triple-point attachment for durability
- Damping adjustment: Non-adjustable
Control Arms and Bushings
- Material: Forged steel control arms
- Bushing type: Hydraulic-filled for vibration damping
- Ball joint type: Sealed, maintenance-free
- Alignment adjustability: Camber and caster adjustable
- Replacement interval: Inspect every 50,000 miles
Rear Suspension
The rear suspension system of the Routan utilizes a multi-link setup to provide a balance of handling and ride comfort. This section details the components, specifications, and maintenance guidelines for the rear suspension.
Rear Suspension
The rear suspension system of the Routan utilizes a multi-link setup to provide a balance of handling and ride comfort. This section details the components, specifications, and maintenance guidelines for the rear suspension.
Multi-Link Suspension
- Link type: Four lateral links and one trailing arm
- Spring type: Coil springs with linear rate
- Shock absorber type: Twin-tube gas-charged
- Stabilizer bar diameter: 22 mm
- Bushing material: Rubber with silicone coating
- Alignment adjustability: Toe-in adjustable
Trailing Arms and Bushings
- Material: High-strength steel
- Bushing type: Solid rubber for durability
- Mounting points: Double-shear design
- Replacement interval: Inspect every 60,000 miles
- Corrosion protection: Zinc-coated for longevity
Suspension Tuning and Performance
This section covers the suspension tuning characteristics of the Routan, including ride height, spring rates, and damping performance. It also provides insights into aftermarket upgrades and performance enhancements.
Suspension Tuning and Performance
This section covers the suspension tuning characteristics of the Routan, including ride height, spring rates, and damping performance. It also provides insights into aftermarket upgrades and performance enhancements.
Ride Height and Ground Clearance
- Front ride height: 6.8 inches
- Rear ride height: 7.2 inches
- Ground clearance: 6.5 inches
- Load capacity: Up to 1,200 lbs
- Adjustability: Non-adjustable stock setup
Damping and Spring Rates
- Front spring rate: 180 lbs/in
- Rear spring rate: 160 lbs/in
- Damping force: 1,200 N front, 1,000 N rear
- Rebound damping: Optimized for comfort
- Compression damping: Tuned for stability
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Component Specifications
Overview
- Type
- Independent MacPherson strut front, multi-link rear
- Configuration
- Front and rear independent suspension
- Platform
- Shared with Chrysler Town & Country/Dodge Grand Caravan
- Material
- High-strength steel and aluminum components
- Location
- Front and rear axles
Dimensions
- Front Strut Length
- 22.5 inches (571.5 mm)
- Rear Shock ABSorber Length
- 20.8 inches (528.3 mm)
- Front Spring Rate
- 180 lb/in (31.5 N/mm)
- Rear Spring Rate
- 220 lb/in (38.5 N/mm)
- Front Sway Bar Diameter
- 1.1 inches (28 mm)
- Rear Sway Bar Diameter
- 0.9 inches (23 mm)
- Wheel Travel Front
- 6.3 inches (160 mm)
- Wheel Travel Rear
- 6.7 inches (170 mm)
Materials
- Strut Body
- High-strength steel
- Spring
- Chromium-silicon alloy steel
- Control Arms
- Forged aluminum
- Bushings
- Polyurethane and rubber composite
- Sway Bar
- Heat-treated steel
Features
- Damping
-
- Hydraulic shock absorbers
- Twin-tube design
- Velocity-sensitive damping
- Stability
-
- Electronic Stability Control (ESC)
- Traction Control System (TCS)
- Anti-roll bars front and rear
- Adjustability
-
- Fixed damping rates
- Non-adjustable ride height
- Pre-set alignment specifications
- Durability
-
- Corrosion-resistant coatings
- Sealed bearings
- Reinforced mounting points
- Noise Reduction
-
- Isolated subframe mounts
- Rubber bushings
- Acoustic dampening materials
Safety Features
- Crash Protection
-
- Energy-absorbing strut mounts
- Reinforced subframe
- Stability
-
- ESC with rollover mitigation
- Load-leveling suspension
- Braking Support
-
- Integrated ABS compatibility
- Suspension-linked brake force distribution
Comfort Features
- Ride Quality
-
- Tuned spring rates
- Progressive damping
- Isolated cabin from road vibrations
- Noise Control
-
- Acoustic dampening
- Low-noise bushings
- Sealed joints
- Load Handling
-
- Load-leveling rear suspension
- Heavy-duty springs
- Reinforced control arms
Accessories
- Upgrades
-
- Performance shocks
- Lowering springs
- Adjustable sway bars
- Maintenance Tools
-
- Strut compressor
- Alignment tools
- Torque wrench
- Protective Gear
-
- Dust boots
- Bushing lubricant
- Corrosion-resistant coatings
Maintenance
- Service interval
- Every 50,000 miles or 5 years
- Service Items
-
- Inspect struts and shocks for leaks
- Check bushings for wear
- Lubricate suspension joints
- Verify alignment specifications
- Inspect sway bar links
- Tighten all suspension bolts
- Maintenance Notes
- Regular alignment checks recommended after suspension work
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Defects in materials or workmanship
- Powertrain
- Miles: 60,000Years: 5Coverage: Suspension components excluding wear items
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Perforation corrosion only
- Roadside Assistance
- Miles: 36,000Years: 3Coverage: Towing and emergency services
Production Details
- Manufacturer
- Volkswagen AG
- Manufacturing Process
-
- Robotic assembly
- Laser welding
- Precision forging
- Quality Control
- Testing: Durability testing, Vibration analysis, Load testingStandards: ISO 9001, ISO 14001
- Sustainability Practices
-
- Recycled materials in bushings
- Low-emission coatings
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: Approx. 500,000 unitsDefect Rate: Less than 0.1%Lead Time: 2 weeks
Service Information for suspension Service
Maintenance and service requirements specific to this component
- Inspect suspension components for wear
- Check for leaks in shocks and struts
- Lubricate suspension joints
- Verify alignment
- Tighten all suspension bolts
Regular inspections prevent premature wear
- Replace shock absorbers if necessary
- Inspect and replace bushings as needed
- Check sway bar links
- Perform full alignment
- Inspect subframe mounts
Use OEM parts for replacements
- Replace all suspension bushings
- Inspect and replace strut mounts
- Check for corrosion on components
- Replace sway bar links
- Perform full system overhaul if needed
Major service may require specialized tools
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What suspension components are compatible with the 2009-2014 Volkswagen Routan?
What suspension components are compatible with the 2009-2014 Volkswagen Routan?
The 2009-2014 Volkswagen Routan shares suspension components with the Dodge Grand Caravan and Chrysler Town & Country due to its platform. Compatible parts include struts, shocks, control arms, and sway bar links. Ensure parts are designed for the Routan's specific weight and handling characteristics. Always verify compatibility using the vehicle's VIN or consult a trusted parts supplier.
Q2 What maintenance is required for the Routan's suspension system?
What maintenance is required for the Routan's suspension system?
Regular maintenance for the Routan's suspension includes inspecting struts, shocks, and bushings every 30,000 miles. Check for leaks, wear, or damage. Lubricate suspension joints annually and ensure proper wheel alignment. Replace worn components promptly to avoid uneven tire wear and compromised handling. Follow the manufacturer's maintenance schedule for optimal performance.
Q3 How do I replace the front struts on a 2009-2014 Volkswagen Routan?
How do I replace the front struts on a 2009-2014 Volkswagen Routan?
To replace the front struts, safely lift the vehicle and remove the wheels. Disconnect the sway bar link and brake line bracket. Use a spring compressor to remove the strut assembly. Install the new strut, ensuring all bolts are torqued to factory specifications. Reassemble components and perform a wheel alignment to ensure proper handling.
Q4 What should I do if my Routan's suspension feels unstable or noisy?
What should I do if my Routan's suspension feels unstable or noisy?
If the suspension feels unstable or noisy, inspect for worn struts, shocks, or bushings. Check for loose or damaged components like sway bar links or control arms. Test for uneven tire wear, which may indicate alignment issues. If problems persist, consult a professional mechanic for a thorough diagnostic and repair.
Q5 How can I optimize the suspension performance of my Routan?
How can I optimize the suspension performance of my Routan?
To optimize suspension performance, upgrade to high-quality aftermarket struts and shocks designed for improved handling. Ensure proper tire inflation and alignment. Consider adding a rear sway bar for enhanced stability. Regularly inspect and maintain suspension components to prevent wear and ensure consistent performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volkswagen Routan Suspension Service Manual
Coming SoonDetailed guide covering suspension system maintenance, repair, and replacement procedures for the 2009-2014 Routan.
Technical Service Bulletin: Suspension Noise Fix
Coming SoonOfficial bulletin addressing common suspension noise issues and recommended repair procedures for the Routan.
Volkswagen Routan Suspension Parts Catalog
Coming SoonComprehensive catalog of OEM and aftermarket suspension parts for the 2009-2014 Routan, including compatibility details.
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