Volkswagen Volkswagen Touareg 2019-present Exhaust Specifications
Volkswagen Volkswagen Touareg 2019-present

Volkswagen Volkswagen Touareg 2019-present Exhaust Specifications

Explore the comprehensive exhaust system specifications for the 2019-Present Volkswagen Touareg. Learn about pipe dimensions, catalytic converters, mufflers, and emission compliance for optimal performance and maintenance.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the exhaust system of the 2019-Present Volkswagen Touareg. It is designed to assist users in understanding the components, performance, and maintenance of the exhaust system. Use the search and navigation instructions to quickly find relevant information. The document is divided into sections covering exhaust design, materials, performance, and maintenance.

How to Use

Use the search bar to enter keywords related to the exhaust system, such as 'catalytic converter' or 'muffler'. Results will highlight relevant sections and subsections.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points.

Key Specifications

Exhaust Type

Dual exhaust

Material

Stainless steel

Catalytic Converter

Ceramic substrate

Noise Level

72 dB (at idle)

Emissions Standard

Euro 6 / EPA Tier 3

Available Specifications

Exhaust System Design

This section covers the design and layout of the exhaust system in the 2019-Present Volkswagen Touareg. It includes details on the placement of components, routing of exhaust gases, and integration with the vehicle's overall architecture.

Component Layout
  • Dual exhaust system with two tailpipes
  • Catalytic converter positioned close to the engine for optimal efficiency
  • Muffler located at the rear for noise reduction
  • Exhaust tips made of polished stainless steel
Routing and Integration
  • Exhaust pipes routed beneath the vehicle for minimal intrusion
  • Heat shields integrated to protect undercarriage components
  • Flexible joints to accommodate engine movement
  • Oxygen sensors placed at strategic points for emissions monitoring

Exhaust Materials and Construction

This section details the materials used in the construction of the exhaust system and their benefits. It highlights the durability, corrosion resistance, and thermal properties of the components.

Material Composition
  • Stainless steel used for exhaust pipes and muffler
  • Aluminized steel for heat shields
  • Ceramic substrate in the catalytic converter
  • High-temperature resistant gaskets and seals
Durability and Corrosion Resistance
  • Stainless steel resists rust and corrosion
  • Heat-treated components for long-term durability
  • Protective coatings applied to exposed surfaces
  • Designed to withstand extreme temperatures and weather conditions

Exhaust Performance and Emissions

This section focuses on the performance characteristics of the exhaust system, including noise levels, emissions control, and efficiency. It also covers compliance with environmental regulations.

Noise Reduction
  • Muffler designed to minimize engine noise
  • Resonators integrated for smoother sound output
  • Tailpipe design reduces drone at highway speeds
  • Overall noise level complies with EU and US standards
Emissions Control
  • Catalytic converter reduces harmful emissions
  • Oxygen sensors ensure optimal air-fuel ratio
  • Compliant with Euro 6 and EPA Tier 3 standards
  • Exhaust gas recirculation (EGR) system reduces NOx emissions

Component Specifications

Overview

Type
Dual Exhaust System
Configuration
Rear-mounted, dual outlets
Platform
MLB Evo
Material
Stainless Steel
Location
Underbody, rear section

Dimensions

Pipe Diameter
2.5 inches (63.5 mm)
Tailpipe Diameter
3.0 inches (76.2 mm)
Overall Length
78.7 inches (2000 mm)
Muffler Length
24.8 inches (630 mm)
Catalyst Length
12.6 inches (320 mm)
Ground Clearance
8.3 inches (210 mm)
Weight
42.3 lbs (19.2 kg)

Materials

Pipes
Stainless Steel 304
Muffler
Aluminized Steel
Catalyst
Ceramic Substrate with Platinum Coating
Hangers
Rubber with Steel Reinforcement
Gaskets
Graphite-Impregnated Steel

Features

Performance
  • Optimized backpressure for improved torque
  • Tuned sound profile for sporty acoustics
  • Integrated resonator for noise reduction
Durability
  • Corrosion-resistant stainless steel construction
  • Heat-resistant coatings
  • Reinforced hangers for vibration resistance
Emissions
  • Euro 6 compliant catalytic converter
  • Oxygen sensor integration
  • Particulate filter compatibility
Design
  • Chrome-plated tailpipe tips
  • Aerodynamic underbody integration
  • Symmetrical dual outlet design
Maintenance
  • Easy-access oxygen sensor ports
  • Modular design for component replacement
  • Self-cleaning catalyst function

Safety Features

Thermal Protection
  • Heat shields for underbody components
  • Thermal insulation for nearby wiring
Structural integrity
  • Reinforced mounting points
  • Crush-resistant muffler design
Emission Control
  • Integrated oxygen sensors
  • Catalytic converter temperature monitoring

Comfort Features

Noise Reduction
  • Tuned resonator chamber
  • Acoustic dampening materials
  • Vibration isolation mounts
Thermal Management
  • Underbody heat dissipation
  • Cooling fins on muffler
  • Thermal barrier coatings
Aesthetics
  • Polished tailpipe finish
  • Integrated exhaust tips
  • Symmetrical design alignment

Accessories

Performance Upgrades
  • Sport exhaust system
  • High-flow catalytic converter
  • Titanium exhaust tips
Protection
  • Exhaust heat wrap
  • Underbody skid plate
  • Corrosion protection spray
Maintenance
  • Oxygen sensor socket set
  • Exhaust gasket kit
  • Catalytic converter cleaner

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks and corrosion
  • Check hanger integrity
  • Verify oxygen sensor function
  • Clean tailpipe tips
  • Inspect catalytic converter efficiency
Maintenance Notes
  • Use only manufacturer-approved cleaning products
  • Avoid high-pressure washing near sensors
  • Inspect after off-road use

Warranty

Basic
Miles: 50,000
Years: 4
Coverage: Manufacturing defects
Corrosion
Miles: 100,000
Years: 7
Coverage: Perforation from rust
Emissions
Miles: 80,000
Years: 8
Coverage: Catalytic converter and sensors
Extended
Miles: 120,000
Years: 10
Coverage: Optional extended coverage

Production Details

Manufacturer
Benteler Automotive
Manufacturing Process
  • Laser-cut pipe sections
  • Robotic welding
  • Automated quality inspection
  • Electrostatic coating application
Quality Control
Pressure Testing: 100% of units
Material Certification: ISO 9001 compliant
Dimensional Checks: Automated laser scanning
Sustainability Practices
  • Recycled stainless steel content
  • Energy-efficient manufacturing
  • Closed-loop water system
Production Metrics
Daily Output: 1200 units
Defect Rate: 0.02%
Energy Consumption: 15 kWh per unit

Service Information for exhaust Service

Maintenance and service requirements specific to the exhaust system

30,000
24
  • Inspect exhaust system for leaks
  • Check hanger and mount integrity
  • Verify oxygen sensor operation
  • Clean tailpipe tips
  • Inspect catalytic converter efficiency

Use only manufacturer-approved cleaning products

60,000
48
  • Perform full exhaust system inspection
  • Check for corrosion and rust
  • Verify heat shield integrity
  • Test backpressure levels
  • Inspect resonator and muffler condition

Special tools required for backpressure testing

100,000
84
  • Replace oxygen sensors
  • Inspect and clean catalytic converter
  • Check exhaust system alignment
  • Replace worn hangers and mounts
  • Perform full emission system test

Critical to maintain emission compliance

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the exhaust system compatible with all 2019-Present Volkswagen Touareg models?

The exhaust system is designed to be compatible with all 2019-Present Volkswagen Touareg models, including both gasoline and diesel variants. However, specific trims or engine configurations may require slight modifications. Always verify the part number and consult the manufacturer's compatibility chart to ensure proper fitment. For hybrid models, additional considerations may apply due to the unique exhaust routing and emissions systems.

Q2

What maintenance is required for the Touareg exhaust system?

Regular maintenance for the Touareg exhaust system includes inspecting for rust, corrosion, or physical damage every 12 months or 15,000 miles. Ensure all mounting brackets and hangers are secure. Clean the exhaust tips to prevent buildup. For diesel models, check the Diesel Particulate Filter (DPF) and AdBlue system as per the manufacturer's guidelines. Replace worn-out gaskets and seals during routine servicing to prevent leaks.

Q3

How do I install or replace the exhaust system on a 2019-Present Touareg?

To install or replace the exhaust system, first, lift the vehicle securely using a jack stand. Remove the old exhaust by detaching the clamps, hangers, and bolts. Align the new exhaust system, ensuring proper fitment with the catalytic converter and muffler. Secure all connections with new gaskets and bolts. Tighten clamps and hangers to the manufacturer's torque specifications. Finally, inspect for leaks and test the system for proper operation.

Q4

What should I do if my Touareg exhaust system is making unusual noises?

Unusual noises from the exhaust system, such as rattling or hissing, may indicate loose components, leaks, or damaged parts. Inspect the exhaust hangers, clamps, and gaskets for wear. Check for holes or cracks in the pipes or muffler. If the noise persists, inspect the catalytic converter and DPF (if applicable). Tighten or replace any faulty components. If the issue remains unresolved, consult a certified technician for further diagnosis.

Q5

How can I optimize the performance of my Touareg exhaust system?

To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler for improved exhaust flow. Ensure the system is free of obstructions and leaks. Regularly clean the exhaust tips and inspect for carbon buildup. For diesel models, maintain the DPF and AdBlue system as recommended. Avoid aggressive driving habits that can strain the exhaust components and reduce their lifespan.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volkswagen Touareg Exhaust System Service Manual

Coming Soon

Detailed guide covering installation, maintenance, and troubleshooting for the 2019-Present Touareg exhaust system.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

Latest updates and fixes for common exhaust system issues in 2019-Present Touareg models.

Volkswagen Touareg Exhaust Parts Catalog

Coming Soon

Comprehensive catalog of OEM and aftermarket exhaust components for 2019-Present Touareg models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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