Volkswagen Vehicle Models Volkswagen Passat 2015-present
Volkswagen Vehicle Models Volkswagen Passat 2015-present Torque Specifications
Complete Volkswagen Vehicle Models Volkswagen Passat 2015-present torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.
Updated
Important Information
Safety guidelines and reference information for proper torque application
Safety First
- Always verify torque specifications with your vehicle's factory service manual
- Use properly calibrated torque wrenches
- Replace all torque-to-yield (TTY) bolts - they are single-use only
- When in doubt, consult a professional mechanic
Quick Reference Guide
Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083
Common Torque Patterns
Star Pattern
Used for wheels and other circular bolt patterns
Cross Pattern
Used for gaskets and cover plates
Sequential Pattern
Used for head bolts and other critical components
Common Mistakes to Avoid
Common Mistakes to Avoid
Over-tightening
Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.
Prevention:
Always use a calibrated torque wrench and follow specifications exactly.
Incorrect Torque Sequence
Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.
Prevention:
Follow the manufacturer's specified torque sequence pattern.
Dirty Threads
Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.
Prevention:
Clean and inspect all threads before assembly. Use new thread locker if specified.
Reusing TTY Bolts
Torque-to-yield bolts are designed to stretch and must not be reused.
Prevention:
Always replace TTY bolts with new ones. They are single-use only.
Dry vs. Lubricated
Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.
Prevention:
Check if specs are for dry or lubricated threads. Use specified lubricant when required.
Recommended Tools
Recommended Tools
Torque Wrench (1/4" Drive)
Range: 2-25 ft-lbs
Small fasteners, delicate components
Torque Wrench (3/8" Drive)
Range: 10-100 ft-lbs
Most common automotive fasteners
Torque Wrench (1/2" Drive)
Range: 30-250 ft-lbs
Large fasteners, wheels
Angle Gauge
Torque-to-yield (TTY) bolts
Torque Wrench Care
- Calibrate annually or after 5,000 clicks
- Store at lowest setting
- Keep clean and lubricated
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Torque Calculator
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1.4l I4 Engine
Torque specifications for 1.4L-I4 Engine
1.4l I4 Engine
Torque specifications for 1.4L-I4 Engine
Cylinder Head
1 Cylinder Head Bolts
M10 x 1.5
1
Cylinder Head Bolts
M10 x 1.5
Torque Specification
1. 18 ft-lbs (25 N·m)
2. 90°
Important Notes
Follow the manufacturer's torque sequence diagram for proper tightening.
Crankshaft And Bearings
1 Main Bearing Bolts
M10 x 1.25
1
Main Bearing Bolts
M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure proper alignment of the crankshaft before tightening.
2 Connecting Rod Nuts
M8 x 1.0
2
Connecting Rod Nuts
M8 x 1.0
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensure proper alignment of the connecting rods before tightening.
Flywheel And Clutch
1 Flywheel Bolts
M10 x 1.25
1
Flywheel Bolts
M10 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure the flywheel is properly aligned with the crankshaft.
Oil System
1 Oil Pan Bolts
M6 x 1.0
1
Oil Pan Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the oil pan gasket is properly seated before tightening.
2 Oil Drain Plug Bolt
M14 x 1.5
2
Oil Drain Plug Bolt
M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Replace the crush washer during installation.
Valvetrain
1 Valve Cover Bolts
M6 x 1.0
1
Valve Cover Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.
2 Rocker Arms/Shafts Bolts
M8 x 1.25
2
Rocker Arms/Shafts Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper alignment of the rocker arms before tightening.
Turbocharger System
1 Turbocharger Mounting Bolts
M8 x 1.25
1
Turbocharger Mounting Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on similar turbocharger systems.
2 Turbocharger Oil Feed Line Bolts
M6 x 1.0
2
Turbocharger Oil Feed Line Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on similar oil line fittings.
1.4l I4 Turbo Engine
Torque specifications for 1.4L-I4-TURBO Engine
1.4l I4 Turbo Engine
Torque specifications for 1.4L-I4-TURBO Engine
Cylinder Head
1 Cylinder Head Bolts
M10 x 1.5
1
Cylinder Head Bolts
M10 x 1.5
Torque Specification
1. 18 ft-lbs (25 N·m)
2. 90°
Important Notes
Follow the manufacturer's torque sequence diagram for proper tightening.
Crankshaft And Bearings
1 Main Bearing Bolts
M10 x 1.25
1
Main Bearing Bolts
M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure proper alignment of the crankshaft before tightening.
2 Connecting Rod Nuts
M8 x 1.0
2
Connecting Rod Nuts
M8 x 1.0
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensure proper alignment of the connecting rods before tightening.
Flywheel And Clutch
1 Flywheel Bolts
M10 x 1.25
1
Flywheel Bolts
M10 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure the flywheel is properly aligned with the crankshaft.
Oil System
1 Oil Pan Bolts
M6 x 1.0
1
Oil Pan Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the oil pan gasket is properly seated before tightening.
2 Oil Drain Plug Bolt
M14 x 1.5
2
Oil Drain Plug Bolt
M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Replace the crush washer during installation.
Valvetrain
1 Valve Cover Bolts
M6 x 1.0
1
Valve Cover Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.
2 Rocker Arms/Shafts Bolts
M8 x 1.25
2
Rocker Arms/Shafts Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper alignment of the rocker arms before tightening.
Turbocharger System
1 Turbocharger Mounting Bolts
M8 x 1.25
1
Turbocharger Mounting Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on similar turbocharger systems.
2 Turbocharger Oil Feed Line Bolts
M6 x 1.0
2
Turbocharger Oil Feed Line Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on similar oil line fittings.
1.8l I4 Engine
Torque specifications for 1.8L-I4 Engine
1.8l I4 Engine
Torque specifications for 1.8L-I4 Engine
Cylinder Head
1 Cylinder Head Bolts
M10 x 1.25
1
Cylinder Head Bolts
M10 x 1.25
Torque Specification
1. 18 ft-lbs (25 N·m)
2. 90°
Important Notes
Follow the manufacturer's specified torque sequence to prevent warping or gasket failure.
2 Rocker Arms/Shafts Bolts
M8 x 1.25
2
Rocker Arms/Shafts Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper valve train alignment before tightening.
Crankshaft And Bearings
1 Main Bearing Bolts
M12 x 1.5
1
Main Bearing Bolts
M12 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Follow the specified torque sequence to ensure even clamping force.
2 Connecting Rod Nuts
M8 x 1.0
2
Connecting Rod Nuts
M8 x 1.0
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensure proper bearing alignment before tightening.
Timing System
1 Timing Belt/Chain Tensioner Bolt
M8 x 1.25
1
Timing Belt/Chain Tensioner Bolt
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper tensioner alignment before tightening.
2 Camshaft Sprocket Bolt
M10 x 1.25
2
Camshaft Sprocket Bolt
M10 x 1.25
Torque Specification
44 ft-lbs (60 N·m)
Important Notes
Ensure proper sprocket alignment before tightening.
Turbocharger System
1 Turbocharger Mounting Bolts
M8 x 1.25
1
Turbocharger Mounting Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on similar components.
2 Turbocharger Oil Feed Line Bolts
M6 x 1.0
2
Turbocharger Oil Feed Line Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on similar components.
Oil System
1 Oil Pan Bolts
M6 x 1.0
1
Oil Pan Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Tighten bolts in a crisscross pattern to ensure even sealing.
2 Oil Drain Plug Bolt
M12 x 1.5
2
Oil Drain Plug Bolt
M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Replace the crush washer to ensure a proper seal.
1.8l I4 Turbo Engine
Torque specifications for 1.8L-I4-TURBO Engine
1.8l I4 Turbo Engine
Torque specifications for 1.8L-I4-TURBO Engine
Cylinder Head
1 Cylinder Head Bolts
M10 x 1.25
1
Cylinder Head Bolts
M10 x 1.25
Torque Specification
1. 18 ft-lbs (25 N·m)
2. 90°
Important Notes
Follow the manufacturer's specified torque sequence to prevent warping or gasket failure.
2 Rocker Arms/Shafts Bolts
M8 x 1.25
2
Rocker Arms/Shafts Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper valve train alignment before tightening.
Crankshaft And Bearings
1 Main Bearing Bolts
M12 x 1.5
1
Main Bearing Bolts
M12 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Follow the specified torque sequence to ensure even clamping force.
2 Connecting Rod Nuts
M8 x 1.0
2
Connecting Rod Nuts
M8 x 1.0
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensure proper bearing alignment before tightening.
Timing System
1 Timing Belt/Chain Tensioner Bolt
M8 x 1.25
1
Timing Belt/Chain Tensioner Bolt
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper tensioner alignment before tightening.
2 Camshaft Sprocket Bolt
M10 x 1.25
2
Camshaft Sprocket Bolt
M10 x 1.25
Torque Specification
44 ft-lbs (60 N·m)
Important Notes
Ensure proper sprocket alignment before tightening.
Turbocharger System
1 Turbocharger Mounting Bolts
M8 x 1.25
1
Turbocharger Mounting Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on similar components.
2 Turbocharger Oil Feed Line Bolts
M6 x 1.0
2
Turbocharger Oil Feed Line Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on similar components.
Oil System
1 Oil Pan Bolts
M6 x 1.0
1
Oil Pan Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Tighten bolts in a crisscross pattern to ensure even sealing.
2 Oil Drain Plug Bolt
M12 x 1.5
2
Oil Drain Plug Bolt
M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Replace the crush washer to ensure a proper seal.
2.0l I4 Engine
Torque specifications for 2.0L-I4 Engine
2.0l I4 Engine
Torque specifications for 2.0L-I4 Engine
Cylinder Head
1 Cylinder Head Bolts
M10 x 1.25
1
Cylinder Head Bolts
M10 x 1.25
Torque Specification
1. 18 ft-lbs (25 N·m)
2. 90°
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2 Valve Cover Bolts
M6 x 1.0
2
Valve Cover Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.
Crankshaft And Bearings
1 Main Bearing Bolts
M10 x 1.25
1
Main Bearing Bolts
M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2 Connecting Rod Nuts
M8 x 1.0
2
Connecting Rod Nuts
M8 x 1.0
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensure the connecting rod bearings are properly seated before tightening.
Turbocharger System
1 Turbocharger Mounting Bolts
M8 x 1.25
1
Turbocharger Mounting Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the turbocharger gasket is properly seated before tightening.
2 Turbocharger Oil Feed Line Bolts
M6 x 1.0
2
Turbocharger Oil Feed Line Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the oil feed line is properly aligned before tightening.
Intake And Exhaust
1 Intake Manifold Bolts
M8 x 1.25
1
Intake Manifold Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2 Exhaust Manifold Bolts
M8 x 1.25
2
Exhaust Manifold Bolts
M8 x 1.25
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
Cooling System
1 Water Pump Bolts
M6 x 1.0
1
Water Pump Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the water pump gasket is properly seated before tightening.
2 Thermostat Housing Bolts
M6 x 1.0
2
Thermostat Housing Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the thermostat housing gasket is properly seated before tightening.
2.0l I4 Turbo Engine
Torque specifications for 2.0L-I4-TURBO Engine
2.0l I4 Turbo Engine
Torque specifications for 2.0L-I4-TURBO Engine
Cylinder Head
1 Cylinder Head Bolts
M10 x 1.25
1
Cylinder Head Bolts
M10 x 1.25
Torque Specification
1. 18 ft-lbs (25 N·m)
2. 90°
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2 Valve Cover Bolts
M6 x 1.0
2
Valve Cover Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.
Crankshaft And Bearings
1 Main Bearing Bolts
M10 x 1.25
1
Main Bearing Bolts
M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2 Connecting Rod Nuts
M8 x 1.0
2
Connecting Rod Nuts
M8 x 1.0
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensure the connecting rod bearings are properly seated before tightening.
Turbocharger System
1 Turbocharger Mounting Bolts
M8 x 1.25
1
Turbocharger Mounting Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the turbocharger gasket is properly seated before tightening.
2 Turbocharger Oil Feed Line Bolts
M6 x 1.0
2
Turbocharger Oil Feed Line Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the oil feed line is properly aligned before tightening.
Intake And Exhaust
1 Intake Manifold Bolts
M8 x 1.25
1
Intake Manifold Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2 Exhaust Manifold Bolts
M8 x 1.25
2
Exhaust Manifold Bolts
M8 x 1.25
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
Cooling System
1 Water Pump Bolts
M6 x 1.0
1
Water Pump Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the water pump gasket is properly seated before tightening.
2 Thermostat Housing Bolts
M6 x 1.0
2
Thermostat Housing Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the thermostat housing gasket is properly seated before tightening.
Body
Torque specifications for Body
Body
Torque specifications for Body
Wheels And Suspension
1 Wheel Lug Nuts
M12 x 1.5
1
Wheel Lug Nuts
M12 x 1.5
Torque Specification
89 ft-lbs (120 N·m)
Important Notes
Ensure lug nuts are tightened in a star pattern to evenly distribute torque.
2 Strut/Shock Absorber Mounting Bolts
M10 x 1.25
2
Strut/Shock Absorber Mounting Bolts
M10 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Ensure suspension is at ride height before tightening.
3 Control Arm Bolts
M12 x 1.75
3
Control Arm Bolts
M12 x 1.75
Torque Specification
74 ft-lbs (100 N·m)
Important Notes
Ensure suspension is at ride height before tightening.
4 Ball Joint Nut
M10 x 1.25
4
Ball Joint Nut
M10 x 1.25
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Ensure ball joint is properly seated before tightening.
5 Tie Rod End Nut
M10 x 1.25
5
Tie Rod End Nut
M10 x 1.25
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Ensure tie rod end is properly seated before tightening.
6 Sway Bar Link Nut
M10 x 1.25
6
Sway Bar Link Nut
M10 x 1.25
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Ensure sway bar link is properly seated before tightening.
7 Steering Gear/Rack Bolts
M14 x 1.5
7
Steering Gear/Rack Bolts
M14 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Tighten bolts in a crisscross pattern to ensure even torque distribution.
Fuel System
1 Fuel Tank Strap Bolts
M8 x 1.25
1
Fuel Tank Strap Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure fuel tank is properly aligned before tightening.
2 Fuel Filler Neck Bolts
M6 x 1.0
2
Fuel Filler Neck Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure filler neck is properly aligned before tightening.
Body And Interior
1 Body Panel Bolts (e.g., fender, door hinges, hood, trunk)
M6 x 1.0
1
Body Panel Bolts (e.g., fender, door hinges, hood, trunk)
M6 x 1.0
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value based on typical body panel bolt sizes. Ensure panels are properly aligned before tightening.
2 Seat Belt Anchorage Bolts
M10 x 1.25
2
Seat Belt Anchorage Bolts
M10 x 1.25
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Ensure seat belt anchorage is properly aligned before tightening.
3 Roof Rack Mounting Bolts
M8 x 1.25
3
Roof Rack Mounting Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure roof rack is properly aligned before tightening.
4 Door Hinge Bolts
M8 x 1.25
4
Door Hinge Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure door is properly aligned before tightening.
5 Bumper Mounting Bolts
M8 x 1.25
5
Bumper Mounting Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure bumper is properly aligned before tightening.
Electrical System
1 Battery Terminal Nuts
M6 x 1.0
1
Battery Terminal Nuts
M6 x 1.0
Torque Specification
5 ft-lbs (7 N·m)
Important Notes
Estimated value based on typical battery terminal sizes. Ensure terminals are clean and properly seated before tightening.
Brakes
Torque specifications for Brakes
Brakes
Torque specifications for Brakes
Brake Caliper System
1 Brake Caliper Bolts
M12 x 1.5
1
Brake Caliper Bolts
M12 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Ensure the caliper is properly aligned before torquing.
2 Brake Caliper Mounting Bracket Bolts
M12 x 1.5
2
Brake Caliper Mounting Bracket Bolts
M12 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Ensure the bracket is securely attached to the steering knuckle or axle.
Brake Disc Drum System
1 Brake Disc/Drum Retaining Bolts
M12 x 1.5
1
Brake Disc/Drum Retaining Bolts
M12 x 1.5
Torque Specification
89 ft-lbs (120 N·m)
Important Notes
Ensure the disc/drum is properly seated on the hub before torquing.
2 Wheel Lug Nuts
M12 x 1.5
2
Wheel Lug Nuts
M12 x 1.5
Torque Specification
89 ft-lbs (120 N·m)
Important Notes
While not directly part of the brake system, proper torque is critical for wheel attachment and braking performance.
Brake Hydraulic System
1 Brake Hose Banjo Bolt
M10 x 1.0
1
Brake Hose Banjo Bolt
M10 x 1.0
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure the sealing washers are properly seated before torquing.
2 Brake Master Cylinder Mounting Bolts
M8 x 1.25
2
Brake Master Cylinder Mounting Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the master cylinder is properly aligned with the brake booster.
3 Brake Pedal Assembly Bolts
M8 x 1.25
3
Brake Pedal Assembly Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the pedal operates smoothly after installation.
4 Brake Booster Mounting Bolts
M8 x 1.25
4
Brake Booster Mounting Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the booster is securely attached to the firewall.
Abs System
1 ABS Sensor Mounting Bolts
M6 x 1.0
1
ABS Sensor Mounting Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the sensor is properly seated before torquing.
Dq380 Transmission
Torque specifications for Dq380 Transmission
Dq380 Transmission
Torque specifications for Dq380 Transmission
Transmission Mounting
1 Transmission Mounting Bolts
M10 x 1.5
1
Transmission Mounting Bolts
M10 x 1.5
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to avoid misalignment.
2 Transmission Crossmember Bolts
M10 x 1.5
2
Transmission Crossmember Bolts
M10 x 1.5
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Estimated value based on similar mounting bolts.
Oil Pan
1 Transmission Oil Pan Bolts
M6 x 1.0
1
Transmission Oil Pan Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the gasket is properly seated before tightening.
Fluid Management
1 Transmission Drain Plug
M12 x 1.5
1
Transmission Drain Plug
M12 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the sealing washer is replaced during installation.
2 Transmission Fill Plug
M12 x 1.5
2
Transmission Fill Plug
M12 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the sealing washer is replaced during installation.
Drivetrain
1 Drive Axle/Half Shaft Bolts
M12 x 1.5
1
Drive Axle/Half Shaft Bolts
M12 x 1.5
Torque Specification
59 ft-lbs (80 N·m)
Important Notes
Ensure the axle is properly seated before tightening.
2 CV Joint/Axle Nut
M24 x 1.5
2
CV Joint/Axle Nut
M24 x 1.5
Torque Specification
148 ft-lbs (200 N·m)
Important Notes
Ensure the axle is properly seated before tightening.
3 Propeller/Drive Shaft Bolts
M10 x 1.5
3
Propeller/Drive Shaft Bolts
M10 x 1.5
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Ensure the drive shaft is properly aligned before tightening.
Torque Converter
1 Torque Converter Bolts
M10 x 1.25
1
Torque Converter Bolts
M10 x 1.25
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Ensure the torque converter is properly seated before tightening.
Bellhousing
1 Transmission Bellhousing Bolts
M10 x 1.5
1
Transmission Bellhousing Bolts
M10 x 1.5
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Ensure the bellhousing is properly aligned with the engine block.
Shift Linkage
1 Shift Linkage Bolts
M8 x 1.25
1
Shift Linkage Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the shift linkage is properly aligned before tightening.
Control Module
1 TCM Mounting Bolts
M6 x 1.0
1
TCM Mounting Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the TCM is properly seated before tightening.
Drivetrain
Torque specifications for Drivetrain
Drivetrain
Torque specifications for Drivetrain
Engine Block and Crankshaft
1 Flywheel Bolts
M10 x 1.5
1
Flywheel Bolts
M10 x 1.5
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Proper torque ensures the flywheel is properly seated and aligned.
2 Main Bearing Bolts
M12 x 1.75
2
Main Bearing Bolts
M12 x 1.75
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Proper torque ensures the bearings are properly seated and aligned.
Crankshaft and Connecting Rods
1 Connecting Rod Nuts
M10 x 1.5
1
Connecting Rod Nuts
M10 x 1.5
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Proper torque ensures the rods are properly seated and aligned.
2 Crankshaft Pulley/Harmonic Balancer Bolt
M14 x 2.0
2
Crankshaft Pulley/Harmonic Balancer Bolt
M14 x 2.0
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Proper torque ensures the pulley/balancer is properly seated and aligned.
Transmission and Mounting
1 Transmission Mounting Bolts
M12 x 1.75
1
Transmission Mounting Bolts
M12 x 1.75
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Proper torque ensures the transmission is properly aligned and supported.
2 Engine Block to Transmission Bellhousing Bolts
M12 x 1.75
2
Engine Block to Transmission Bellhousing Bolts
M12 x 1.75
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Proper torque ensures the engine and transmission are properly aligned and supported.
Drive Axle and Half Shaft
1 Drive Axle/Half Shaft Bolts
M14 x 2.0
1
Drive Axle/Half Shaft Bolts
M14 x 2.0
Torque Specification
59 ft-lbs (80 N·m)
Important Notes
Proper torque ensures the axles are properly seated and aligned.
2 CV Joint/Axle Nut
M16 x 2.5
2
CV Joint/Axle Nut
M16 x 2.5
Torque Specification
148 ft-lbs (200 N·m)
Important Notes
Proper torque ensures the joint is properly seated and aligned.
Propeller/Drive Shaft and Differential
1 Propeller/Drive Shaft Bolts
M12 x 1.75
1
Propeller/Drive Shaft Bolts
M12 x 1.75
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Proper torque ensures the shaft is properly seated and aligned.
2 Differential Drain/Fill Plug
M10 x 1.5
2
Differential Drain/Fill Plug
M10 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Proper torque ensures the plug is properly seated and sealed.
Transfer Case and Crossmember
1 Transfer Case Drain/Fill Plug
M10 x 1.5
1
Transfer Case Drain/Fill Plug
M10 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Proper torque ensures the plug is properly seated and sealed.
2 Transmission Crossmember Bolts
M12 x 1.75
2
Transmission Crossmember Bolts
M12 x 1.75
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Proper torque ensures the transmission is properly supported and aligned.
Drive Shaft Center Bearing
1 Drive Shaft Center Bearing Bolts
M10 x 1.5
1
Drive Shaft Center Bearing Bolts
M10 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Proper torque ensures the bearing is properly seated and aligned.
Electrical
Torque specifications for Electrical
Electrical
Torque specifications for Electrical
Starter Motor
1 Starter Motor Mounting Bolts
M10 x 1.25
1
Starter Motor Mounting Bolts
M10 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper alignment with the engine block to avoid misalignment or damage.
Alternator
1 Alternator Mounting Bolts
M10 x 1.25
1
Alternator Mounting Bolts
M10 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the alternator is properly aligned with the serpentine belt to prevent slippage.
Battery
1 Battery Terminal Nuts
M6 x 1.0
1
Battery Terminal Nuts
M6 x 1.0
Torque Specification
N/A
Important Notes
Hand-tighten only. Over-tightening can damage the terminals or battery posts.
Ignition System
1 Ignition Coil Bolt
M6 x 1.0
1
Ignition Coil Bolt
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the ignition coil is properly seated before tightening.
Ac System
1 A/C Compressor Mounting Bolts
M10 x 1.25
1
A/C Compressor Mounting Bolts
M10 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the compressor is properly aligned with the serpentine belt.
2 A/C Line Fittings
M10 x 1.25
2
A/C Line Fittings
M10 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper sealing to prevent refrigerant leaks.
Grounding System
1 Ground Strap Bolts
M6 x 1.0
1
Ground Strap Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the ground strap is clean and free of corrosion.
Fuse Box
1 Fuse Box Mounting Bolts
M6 x 1.0
1
Fuse Box Mounting Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the fuse box is properly aligned before tightening.
Ecu
1 ECU Mounting Bolts
M6 x 1.0
1
ECU Mounting Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the ECU is properly seated before tightening.
Sensors
1 Sensor Mounting Bolts (e.g., Crankshaft Position Sensor, Camshaft Position Sensor)
M6 x 1.0
1
Sensor Mounting Bolts (e.g., Crankshaft Position Sensor, Camshaft Position Sensor)
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the sensor is properly seated and aligned before tightening.
Wiring Harness
1 Wiring Harness Retaining Bolts
M6 x 1.0
1
Wiring Harness Retaining Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the wiring harness is properly routed and secured.
Emissions Sensors
Torque specifications for Emissions_sensors
Emissions Sensors
Torque specifications for Emissions_sensors
Exhaust Manifold Headers
1 Exhaust Manifold/Headers Bolts
M8 x 1.25
1
Exhaust Manifold/Headers Bolts
M8 x 1.25
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.
2 Exhaust Manifold/Headers to Cylinder Head Bolts
M8 x 1.25
2
Exhaust Manifold/Headers to Cylinder Head Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Use a torque wrench to avoid over-tightening, which could damage the gasket.
Exhaust Pipe Connections
1 Exhaust Pipe to Exhaust Manifold/Headers Bolts
M8 x 1.25
1
Exhaust Pipe to Exhaust Manifold/Headers Bolts
M8 x 1.25
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensure the gasket is properly aligned before tightening.
2 Catalytic Converter to Exhaust Pipe Bolts
M8 x 1.25
2
Catalytic Converter to Exhaust Pipe Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Use a new gasket to ensure a proper seal.
Emissions Sensors
1 Oxygen Sensor (O2 Sensor) Mounting Nut
M12 x 1.5
1
Oxygen Sensor (O2 Sensor) Mounting Nut
M12 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure the sensor is properly seated before tightening.
2 Downstream O2 Sensor Mounting Nut
M12 x 1.5
2
Downstream O2 Sensor Mounting Nut
M12 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure the sensor is properly seated before tightening.
3 EGR Valve Bolts
M6 x 1.0
3
EGR Valve Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Use a torque wrench to avoid over-tightening, which could damage the valve.
4 Exhaust Gas Temperature Sensor Mounting Bolt
M6 x 1.0
4
Exhaust Gas Temperature Sensor Mounting Bolt
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the sensor is properly seated before tightening.
Heat Shields
1 Catalytic Converter Heat Shield Bolts
M6 x 1.0
1
Catalytic Converter Heat Shield Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the heat shield is properly aligned before tightening.
Exhaust
Torque specifications for Exhaust
Exhaust
Torque specifications for Exhaust
Exhaust Manifold Headers
1 Exhaust Manifold/Headers Bolts
M10 x 1.25
1
Exhaust Manifold/Headers Bolts
M10 x 1.25
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute torque.
2 Exhaust Manifold/Headers to Cylinder Head Bolts
M8 x 1.25
2
Exhaust Manifold/Headers to Cylinder Head Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute torque.
Exhaust Pipe Connections
1 Exhaust Pipe to Exhaust Manifold/Headers Bolts
M10 x 1.25
1
Exhaust Pipe to Exhaust Manifold/Headers Bolts
M10 x 1.25
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensure bolts are tightened evenly to prevent warping.
2 Catalytic Converter to Exhaust Pipe Bolts
M8 x 1.25
2
Catalytic Converter to Exhaust Pipe Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure bolts are tightened evenly to prevent leaks.
3 Muffler to Exhaust Pipe Bolts
M8 x 1.25
3
Muffler to Exhaust Pipe Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure bolts are tightened evenly to prevent leaks.
Exhaust Accessories
1 Exhaust Heat Shield Bolts
M6 x 1.0
1
Exhaust Heat Shield Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on typical heat shield bolt sizes. Ensure not to over-tighten to avoid damaging the shield.
2 Exhaust Hanger Bolts
M8 x 1.25
2
Exhaust Hanger Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure bolts are tightened securely to support the weight of the exhaust system.
3 Oxygen Sensor (O2 Sensor) Mounting Bolts
M8 x 1.25
3
Oxygen Sensor (O2 Sensor) Mounting Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure bolts are tightened securely to prevent leaks and ensure accurate sensor readings.
4 Exhaust Flange Bolts
M10 x 1.25
4
Exhaust Flange Bolts
M10 x 1.25
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensure bolts are tightened evenly to prevent leaks.
5 Exhaust Clamp Bolts
M6 x 1.0
5
Exhaust Clamp Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on typical exhaust clamp bolt sizes. Ensure not to over-tighten to avoid damaging the pipes or clamps.
Fuel
Torque specifications for Fuel
Fuel
Torque specifications for Fuel
Fuel Rail System
1 Fuel Rail Bolts
M6 x 1.0
1
Fuel Rail Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.
2 Fuel Injector Bolts
M6 x 1.0
2
Fuel Injector Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure injectors are properly seated before tightening.
3 Fuel Injector Rail Bolts
M6 x 1.0
3
Fuel Injector Rail Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Tighten in a crisscross pattern to ensure even pressure distribution.
Fuel Pump System
1 Fuel Pump Mounting Bolts
M6 x 1.0
1
Fuel Pump Mounting Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the fuel pump is properly seated before tightening.
2 High-Pressure Fuel Pump Mounting Bolts
M8 x 1.25
2
High-Pressure Fuel Pump Mounting Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Tighten in a crisscross pattern to ensure even pressure distribution.
Fuel Tank System
1 Fuel Tank Strap Bolts
M10 x 1.5
1
Fuel Tank Strap Bolts
M10 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the fuel tank is properly aligned before tightening.
2 Fuel Filler Neck Bolts
M6 x 1.0
2
Fuel Filler Neck Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the filler neck is properly seated before tightening.
3 Fuel Tank Sender Unit Bolts
M6 x 1.0
3
Fuel Tank Sender Unit Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the sender unit is properly seated before tightening.
Fuel Filter And Lines
1 Fuel Filter Bolt/Nut
M8 x 1.25
1
Fuel Filter Bolt/Nut
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the filter housing is properly aligned before tightening.
2 Fuel Line Fittings
M8 x 1.25
2
Fuel Line Fittings
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure fittings are properly seated before tightening.
Fuel Pressure Regulator
1 Fuel Pressure Regulator Bolts
M6 x 1.0
1
Fuel Pressure Regulator Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the regulator is properly seated before tightening.
Hvac
Torque specifications for Hvac
Hvac
Torque specifications for Hvac
Ac Compressor
1 A/C Compressor Mounting Bolts
M8 x 1.25
1
A/C Compressor Mounting Bolts
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the compressor is properly aligned before tightening. Use a crisscross pattern for even torque distribution.
Refrigerant Lines
1 A/C Line Fittings
M8 x 1.25
1
A/C Line Fittings
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure fittings are clean and free of debris before assembly. Use a torque wrench for precise application.
Cooling System
1 Thermostat Housing Bolts
M6 x 1.0
1
Thermostat Housing Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the thermostat is properly seated before tightening. Use a crisscross pattern for even torque distribution.
2 Water Pump Bolts
M6 x 1.0
2
Water Pump Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the water pump gasket is properly seated before tightening. Use a crisscross pattern for even torque distribution.
Heater Core
1 Heater Core Mounting Bolts
M6 x 1.0
1
Heater Core Mounting Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on similar components. Ensure the heater core is properly aligned before tightening.
2 Heater Core Inlet/Outlet Pipe Bolts
M6 x 1.0
2
Heater Core Inlet/Outlet Pipe Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on similar components. Ensure the pipes are properly seated before tightening.
Blower Motor
1 Blower Motor Mounting Bolts
M6 x 1.0
1
Blower Motor Mounting Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on similar components. Ensure the blower motor is properly aligned before tightening.
Evaporator Core
1 Evaporator Core Mounting Bolts
M6 x 1.0
1
Evaporator Core Mounting Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on similar components. Ensure the evaporator core is properly aligned before tightening.
Hvac Housing
1 HVAC Housing Assembly Bolts
M6 x 1.0
1
HVAC Housing Assembly Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on similar components. Ensure the housing is properly sealed before tightening.
Suspension
Torque specifications for Suspension
Suspension
Torque specifications for Suspension
Front Suspension
1 Strut/Shock Absorber Mounting Bolts
M10 x 1.25
1
Strut/Shock Absorber Mounting Bolts
M10 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Ensure the strut is properly aligned before torquing.
2 Control Arm Bolts
M12 x 1.5
2
Control Arm Bolts
M12 x 1.5
Torque Specification
74 ft-lbs (100 N·m)
Important Notes
Torque in a crisscross pattern to ensure even clamping force.
3 Ball Joint Nut
M10 x 1.25
3
Ball Joint Nut
M10 x 1.25
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Ensure the ball joint is properly seated before torquing.
4 Tie Rod End Nut
M10 x 1.25
4
Tie Rod End Nut
M10 x 1.25
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Ensure the tie rod end is properly aligned before torquing.
5 Sway Bar Link Nut
M10 x 1.25
5
Sway Bar Link Nut
M10 x 1.25
Torque Specification
37 ft-lbs (50 N·m)
Important Notes
Ensure the sway bar link is properly aligned before torquing.
6 Steering Gear/Rack Bolts
M12 x 1.5
6
Steering Gear/Rack Bolts
M12 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Torque in a crisscross pattern to ensure even clamping force.
Rear Suspension
1 Rear Shock Absorber Mounting Bolts
M10 x 1.25
1
Rear Shock Absorber Mounting Bolts
M10 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Ensure the shock absorber is properly aligned before torquing.
2 Rear Trailing Arm Bolts
M12 x 1.5
2
Rear Trailing Arm Bolts
M12 x 1.5
Torque Specification
74 ft-lbs (100 N·m)
Important Notes
Torque in a crisscross pattern to ensure even clamping force.
Drivetrain
1 Drive Axle/Half Shaft Bolts
M12 x 1.5
1
Drive Axle/Half Shaft Bolts
M12 x 1.5
Torque Specification
59 ft-lbs (80 N·m)
Important Notes
Torque in a crisscross pattern to ensure even clamping force.
2 CV Joint/Axle Nut
M24 x 1.5
2
CV Joint/Axle Nut
M24 x 1.5
Torque Specification
148 ft-lbs (200 N·m)
Important Notes
Ensure the CV joint is properly seated before torquing.
3 Wheel Bearing Hub Bolts
M12 x 1.5
3
Wheel Bearing Hub Bolts
M12 x 1.5
Torque Specification
89 ft-lbs (120 N·m)
Important Notes
Torque in a crisscross pattern to ensure even clamping force.
Subframe
1 Subframe Mounting Bolts
M12 x 1.5
1
Subframe Mounting Bolts
M12 x 1.5
Torque Specification
74 ft-lbs (100 N·m)
Important Notes
Torque in a crisscross pattern to ensure even clamping force.
2 Suspension Knuckle Bolts
M12 x 1.5
2
Suspension Knuckle Bolts
M12 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Torque in a crisscross pattern to ensure even clamping force.
Troubleshooting Guide
Common issues, diagnostic steps, and prevention guidelines
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Loose Components
Symptoms:
- Rattling or vibration noises
- Visible movement in components
- Uneven panel gaps
Solutions:
- Clean threads and mounting surfaces
- Replace damaged fasteners
- Apply proper torque in sequence
- Use thread locker if specified
Stripped Fasteners
Symptoms:
- Unable to achieve proper torque
- Fastener spins freely
- Visible thread damage
Solutions:
- Use thread repair kit if appropriate
- Install thread insert (HeliCoil)
- Replace component if threaded hole is damaged
- Upgrade to higher grade fastener if recommended
Overtightened Components
Symptoms:
- Cracked or deformed parts
- Broken fasteners
- Compressed gaskets or seals
Solutions:
- Replace damaged components
- Use new fasteners
- Follow proper torque sequence
- Verify correct torque specifications
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Diagnostic Steps
Visual inspection, torque verification, thread assessment
1
Visual Inspection
Inspect the affected area for any visible signs of damage or wear
- Check for cracks or deformation
- Look for signs of excessive wear
- Verify proper fastener installation
2
Torque Verification
Verify the torque applied to the fasteners
- Check the torque wrench calibration
- Verify the torque specification
- Compare the applied torque to the specification
3
Thread Assessment
Assess the condition of the threads
- Check for signs of thread damage
- Verify the thread type and size
- Check for proper thread engagement
Prevention Guidelines
Best practices, maintenance tips, tool care
Prevention Guidelines
Best practices, maintenance tips, tool care
Best Practices
- Always follow the recommended torque specification
- Use the correct type and size of fasteners
- Verify the torque wrench calibration regularly
Maintenance Tips
- Regularly inspect the affected area for signs of wear or damage
- Replace damaged or worn-out components promptly
- Keep the work area clean and organized
Tool Care
- Regularly clean and maintain the torque wrench
- Store the torque wrench in a dry and secure location
- Verify the torque wrench calibration before each use
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What IS the recommended torque specification for the wheel lug nuts on a 2015-Present Volkswagen Passat?
Q1
What IS the recommended torque specification for the wheel lug nuts on a 2015-Present Volkswagen Passat?
120 Nm (89 lb-ft)
Q2 What type of torque wrench should I use for tightening engine head bolts?
Q2
What type of torque wrench should I use for tightening engine head bolts?
Use a calibrated digital torque wrench with a range of 20-150 Nm
Q3 How do I properly torque the spark plugs on my Passat?
Q3
How do I properly torque the spark plugs on my Passat?
Apply a small amount of anti-seize compound to the threads and tighten to 25 Nm (18 lb-ft) using a torque wrench
Q4 What are some common torque mistakes to avoid when working on my Passat?
Q4
What are some common torque mistakes to avoid when working on my Passat?
Overtightening, using an improper torque wrench, and not following specified torque sequences can cause damage
Q5 Can I use a torque multiplier to increase the torque applied to bolts?
Q5
Can I use a torque multiplier to increase the torque applied to bolts?
Yes, but only use torque multipliers that are designed for automotive use and calibrated to Volkswagen's specifications
Q6 How often should I re-torque the bolts and nuts on my Passat?
Q6
How often should I re-torque the bolts and nuts on my Passat?
Re-torque critical bolts and nuts after 1000 miles of driving, or according to Volkswagen's maintenance schedule
Environmental Considerations
Temperature, humidity, and seasonal effects on torque specifications
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature can significantly impact torque values and fastener behavior
Cold Weather
Effects:
- Increased material brittleness
- Higher torque required due to thread contraction
- Reduced thread lubricant effectiveness
Recommendations:
- Allow components to warm to room temperature when possible
- Consider using winter-grade thread lubricants
- Check torque values more frequently during winter months
Hot Weather
Effects:
- Thermal expansion of components
- Decreased friction in threads
- Accelerated lubricant breakdown
Recommendations:
- Check torque when components are at normal operating temperature
- Use temperature-resistant thread lockers
- Consider re-torquing after heat cycles
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Moisture and corrosion can affect fastener integrity and torque values
High Humidity
Effects:
- Accelerated corrosion formation
- Reduced friction coefficient
- Potential thread seizing
Prevention:
- Use corrosion-resistant fasteners
- Apply appropriate anti-seize compounds
- Maintain proper protective coatings
Salt Exposure
Effects:
- Rapid corrosion development
- Thread damage
- Seized fasteners
Prevention:
- Regular underbody washing
- Use of sacrificial anodes where appropriate
- Application of protective coatings
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Spring
- Inspect for winter damage
- Clean and protect exposed fasteners
- Check torque on critical components
Summer
- Monitor heat-affected components
- Check expansion-related loosening
- Inspect cooling system mounts
Fall
- Prepare for winter conditions
- Apply corrosion protection
- Verify all fasteners are properly torqued
Winter
- More frequent inspection of critical fasteners
- Check for salt damage
- Monitor suspension component torque
Related Resources
Tools, service procedures, and technical bulletins
Recommended Tools
Digital Torque Wrench (10-100 Nm)
Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the Passat.
- Digital display for accurate readings
- Audible alarm when target torque IS reached
- Multiple units (Nm, ft-lb, in-lb)
- Reversible ratcheting mechanism
Service Procedures
Bolt Torque Specifications for the 2015-Present Volkswagen Passat
This procedure provides detailed instructions and torque specifications for tightening bolts and fasteners on the Passat.
- Refer to the vehicle service manual for specific torque values for each component.
- Use a digital torque wrench to ensure accuracy.
- Tighten bolts in a star pattern to evenly distribute the load.
- Inspect bolts and threads for damage before tightening.
- Replace any damaged bolts or fasteners.
Technical Service Bulletins
Revised Bolt Torque Specifications for 2015-2017 Passat
2018-04-01This bulletin provides updated torque specifications for certain bolts and fasteners on the 2015-2017 Passat models.
2015-2017 Passat
Resolution: Refer to the technical bulletin for revised torque specifications and tightening instructions.
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Technical Information
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